Research Outputs (Mining Engineering)
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For information on accessing School of Mining Engineering Research Articles content please contact : Salome Potgieter by email : salome.potgieter@wits.ac.za or Tel : 011 717 1961
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Item Towards safer mining: Scientific measurement approaches that could be applied for imaging and locating the buried container lamp-room at Lily mine.(The Southern African Institute of Mining and Metallurgy., 2018-02) Hussain, I; Cawood, F.T.; Ali, SWhen the crown pillar at Lily mine collapsed on 5 February 2016, a lamp-room in a container on surface was engulfed in the sinkhole that formed, trapping three miners who were in the lamp-room at the time. In situations like this, it is imperative to locate and rescue the missing miners before the window of opportunity to find them alive closes. The Wits Mining Institute (WMI) at the University of the Witwatersrand was requested to assist with suggestions, and a conceptual study was undertaken to identify techniques that were likely to be successful. Several techniques that have the potential to locate the position of the container were identified, but the typical noise in the form of steel objects, mine cavities, and a combination of broken and solid rock in a complex geographical and geomechanical environment will pose significant challenges.Item A survey of applications of multicriteria decision analysis methods in mine planning and related case studies.(The Southern African Institute of Mining and Metallurgy., 2016-11) Mahase, M.J.; Musingwini, C.; Nhleko, A.S.In an environment like the mining industry, which is characterized by different stakeholders with multiple objectives, multi-criteria decision analysis (MCDA) is a useful approach for optimal decision-making. The application of MCDA techniques in the mining industry has predominantly been in mine planning and related problems, although no comprehensive survey has previously been undertaken to establish the application trends. A survey of the use of MCDA techniques was therefore conducted using case studies from the literature. It was noted that often two or more methods are applied to the same problem in order to increase confidence in the solution derived. As the number of criteria and alternatives increases, some methods become inefficient. A combination of the analytic hierarchy process (AHP) method with other MCDA techniques was the most frequently used approach, indicating the efficiency of the AHP method, especially when evaluating problems with more criteria and fewer alternatives. A combination of fuzzy theory with AHP or other methods incorporates uncertainty. The findings from the survey will benefit users applying MCDA techniques to solve mine planning and related problems.Item Just-in-time development model for a sub-level caving underground mine in Zimbabwe.(The Southern African Institute of Mining and Metallurgy., 2003-04) Musingwini, C.; Minnitt, R.C.A.; Phuti, D.; Makwara, F.Traditionally, mineral reserves management at most underground mines in Zimbabwe focus on maintaining large mineral reserves so that the time between development and production is as long as possible. Historical data at Shabanie mine, a Zimbabwean sub-level caving underground mining operation, confirms this practice. However, the high cost of underground development means that the luxury of large buffer mineral reserves cannot be justified. Furthermore significant increases in the costs of production, exacerbated by the current unfavourable economic climate, make the wisdom of extending development workings well ahead of use questionable. Poor ground conditions at Shabanie mine, mean that some development ends have to be re-mined two or three times due to partial or complete closure between the time they are mined and the time they are utilized. In order to reduce the inordinately high support costs associated with closure of development ends a new 'Just-in-time' (JIT) approach that provides development ends as and when they are needed, has been adopted. Accordingly a model to determine an appropriate 'just-in-time' rate of development has been created. The JIT development model indicated that the mine could reduce development rates from 330 m/month in 2001, to 160 m/month in 2002 and achieve savings of about 50% on annual support costs, but still assure customers of a long-term product supply. The mine accepted the model in November 2001 and began implementing it in 2002. Results of the implementation will be reviewed in 2003.Item First cycle experience of a business process re-engineering programme at Shabanie Mine.(The Southern African Institute of Mining and Metallurgy., 2005-04) Musingwini, C.; Muzoriwa, C.; Phuti, D.; Mbirikira, D.In the past ten to fifteen years, many organizations have applied business process re-engineering (BPR) to significantly improve their business competitiveness or stave off closures. The mining industry in Southern Africa is no exception and documented examples can be drawn from South Africa. Although the concept is superficially simple, its application has been marked by a high failure rate of about 70 per cent because it has been generally misunderstood. Shabanie mine, a chrysotile asbestos fibre producer in Zimbabwe took cognisance of this fact by cautiously embarking on a modular BPR programme in October of 2002. A year was used as a complete cycle or module for re-evaluation of the programme. Shabanie mine adopted BPR as part of management efforts to remain competitive amid serious threats to operational viability. These threats included hyper-inflation driven rising production costs, a declining world asbestos market and a possibility that Russia could take over the shrinking world asbestos market by dumping low-priced asbestos fibre. The only competitive advantage that the mine had was the high quality of its long-fibre chrysotile asbestos. The major BPR thrust was therefore to redesign processes for improved productivity and ultimately achieve a lower cost per ton of final asbestos fibre product. In addition, corporate culture change and cost-saving were also factored into the programme. This paper discusses the implementation experience of the BPR programme at the mine. The main BPR beneficial highlights are improved productivity, sizeable cost-savings, positive corporate culture change and identification of secondary projects. One of the lessons learnt from this programme is that mining companies will have to deal with the HIV/AIDS pandemic if they are to sustain high levels of productivity into the future.Item Technical operating flexibility in the analysis of mine layouts and schedules.(The Southern African Institute of Mining and Metallurgy., 2007-02) Musingwini, C.; Minnitt, R.C.A.; Woodhall, M.Often overlooked factor in the analysis of mine layouts and schedules is technical operating flexibility (or tactical flexibility), mainly due to its nebulous nature. By glossing over technical operating flexibility the resultant mine layouts and schedules may be suboptimal. The need to incorporate technical operating flexibility into the analysis and comparison of mine layouts and schedules is increasing in importance. The nature of technical operating flexibility is illustrated, previous work on valuing of operating flexibility reviewed, and a proposal made on how technical operating flexibility can be quantified for tabular reef mines by using a platinum reef deposit as a case study. Once technical operating flexibility has been quantified it becomes possible to explore its incorporation into the analysis of mine layouts and schedules and subsequent optimization processes. This paper is a revised version of a paper presented in the Proceedings of the Second International Platinum Conference, 'Platinum Surges Ahead' in 2006. The work described in this paper is part of a current PhD study at the University of the Witwatersrand.Item Techno-economic optimization of level and raise spacing in Bushveld Complex platinum reef conventional breast mining.(The Southern African Institute of Mining and Metallurgy., 2010-08) Musingwini, C.The Bushveld Complex is economically significant and strategically important to South Africa, thus it is imperative that optimal extraction of platinum group metal (PGM) resources on the Bushveld Complex is achieved. Optimal extraction broadly requires that the maximum amount of ore is extracted by excavating and hauling the minimum amount of waste in the shortest possible time, at the least cost, and in the safest and most environmentally acceptable manner. In open-pit mine planning this entails among other things, minimizing the waste stripping ratio, whereas in underground mine planning it includes minimizing the metres of waste development In conventional mining, the main development that is in waste or partly in waste and defines the mining grid pattern, includes levels and raises. It was prudent to consider optimizing level and raise spacing in conventional mining because the method is a prevalent mining method on the Bushveld Complex accounting for nearly 70% of platinum production. The techno-economic optimization of level and raise spacing is characteristically a multi-criteria decision analysis (MCDA) optimization process and should therefore be analysed using MCDA techniques. The analytic hierarchy process (AHP) was the most appropriate MCDA technique for this research study. By using an orebody code named OB1 based on real geological data that was typical of Bushveld Complex platinum reef deposits, the derived optimal range of vertical level spacing was 30 m-50 m, and the optimal range of raise spacing was 180 m-220 m. The research methodology used in this study and the results obtained were received positively by the South African platinum mining Industry because for the first time in several decades, a holistic methodology and practically acceptable solution had been developed for the controversial debate of optimizing level and raise spacing for conventional mining.Item Modelling open pit shovel-truck systems using the Machine Repair Model.(The Southern African Institute of Mining and Metallurgy., 2007-08) Krause, A.; Musingwini, C.Shovel-truck systems for loading and hauling material in open pit mines are now routinely analysed using simulation models or off-the-shelf simulation software packages, which can be very expensive for once-off or occasional use. The simulation models invariably produce different estimations of fleet sizes due to their differing estimations of cycle time. No single model or package can accurately estimate the required fleet size because the fleet operating parameters are characteristically random and dynamic. In order to improve confidence in sizing the fleet for a mining project, at least two estimation models should be used. This paper demonstrates that the Machine Repair Model can be modified and used as a model for estimating truck fleet size in an open pit shovel-truck system. The modified Machine Repair Model is first applied to a virtual open pit mine case study. The results compare favourably to output from other estimation models using the same input parameters for the virtual mine. The modified Machine Repair Model is further applied to an existing open pit coal operation, the Kwagga Section of Optimum Colliery as a case study. Again the results confirm those obtained from the virtual mine case study. It is concluded that the Machine Repair Model can be an affordable model compared to off-the-shelf generic software because it is easily modelled in Microsoft Excel, a software platform that most mines already use. This paper reports part of the work of a MSc research study submitted to the University of Witwatersrand, Johannesburg, South Africa.Item A review of optimal planning of level and raise spacing in inclined narrow reefs.(The Southern African Institute of Mining and Metallurgy., 2010-08) Musingwini, C.The subject of optimal planning of level and raise spacing for inclined narrow reef deposits has received intermittent attention over the years because the subject matter is inherently complex. Previous work has approached the problem as simply that of simultaneously minimizing the total excavation and haulage cost associated with the development workings. However, when level and raise spacing are altered, other factors such as productivity are negatively affected, thus requiring a delicate trade-off of contradicting planning or optimization criteria. The paper concludes that the problem is actually of the multi-criteria decision analysis (MCDA) type, contrary to traditional thinking that the planning problem is achieved solely by minimizing waste development.Item Empirical correlation of mineral commodity prices with exchange-traded mining stock prices.(The Southern African Institute of Mining and Metallurgy., 2011-07) Nangolo, C.; Musingwini, C.Mineral commodity prices comprise one of the key criteria in the selection of mining stocks. We contend that of the three principal elements of mineral commodity prices, spot price, forward price and long-term price, one has a greater impact on the share valuation processes used by investors. This research paper examines the extent to which each of these elements influences the valuation process. The intention is to provide investors in mining stocks with a greater understanding of how fluctuations of commodity prices over time affect the prices of the mining stocks they hold, or intend to sell or buy. Three mineral commodities, gold, silver, and copper, were used as case studies, since market data on these commodities is readily available in the public domain. Nine market indices covering all three mineral commodities were selected. These are based on clearly defined criteria with the intention of eliminating ambiguity and to test for correlation with the three sets of mineral commodity prices. Nine mining companies, which were not the primary drivers of the relevant indices employed in the study, were used to validate the results obtained from the indices in order to avoid duplication of the same correlation during cross-checking. Each commodity price was adjusted for operating costs. For each market index, an average operating cost was calculated from the companies comprising its basket, while each company's annual operating costs were used for the stocks of the individual companies examined. The data was collected for the period January 2004 to October 2010. This period was further split up into three sub-periods to account for the Global Financial Crisis (GFC) period that started in mid-2008. We conclude that mining stock prices are correlated with mineral commodity prices, but with spot and forward prices exhibiting stronger correlations than long-term price. This finding should be useful for evaluation purposes. Where cash flow methodologies such as discounted cash flow or earnings per share are used to value ordinary shares and commodity prices are required to estimate future cash flows, the findings suggest that spot prices should be used as opposed to long-term prices. The work reported in this paper is part of a current MSc research study at the University of the Witwatersrand.Item A perspective on the supply and utilization of mining graduates in the South African context.(The Southern African Institute of Mining and Metallurgy., 2013-03) Musingwini, C.; Cruise, J.A.; Phillips, H.R.The South African mining industry continues to be a major source of employment at a time when at least 25 per cent of the working age population is unemployed. At the same time the industry faces a skills shortage in many of the disciplines necessary for its future health. The University of the Witwatersrand, University of Pretoria, University of Johannesburg, and University of South Africa have historically produced mining graduates for the South African mining industry with any shortfall being met by the recruitment of overseas graduates. More recently, the global shortage of engineers and other mining industry professionals has seen a reversal of this trend and a very significant emigration of well-educated and highly skilled personnel. The traditional career path for mining graduates is in production and mine management. However, there is the parallel (and possibly more pressing) need for specialized skills in such fields as ventilation, rock engineering, mine planning, mineral resource evaluation, and mineral asset valuation. Chronic shortages in these essential areas continue to hamper the development of the industry and may well frustrate its ambitions to be safe, healthy, and profitable into the future. The permeability of skills across sectorial boundaries within the mining industry requires that skills shortages in the platinum sector are not looked at in isolation, but within the context of the entire industry. This paper reviews the efforts being made by the universities, at both undergraduate and postgraduate levels, to meet the needs of the South African mining industry in terms of the required numbers and the range of specialized skills.