Development of eco-friendly building bricks derived from carbon nanotube-reinforced coal ash and low-density polyethylene waste materials
Date
2024
Authors
Journal Title
Journal ISSN
Volume Title
Publisher
University of the Witwatersrand, Johannesburg
Abstract
This study reports on the incorporation of carbon nanotubes (CNTs) into the all-waste derived building bricks. The focus was on waste management and beneficiation of plastic waste and coal ash, which are generated in large volumes without sufficient recycling. The waste materials were characterized using a range of techniques to ascertain their properties for application. Multiwalled carbon nanotubes (MWCNTs) were synthesized using a facile floating chemical vapour deposition method (CVD) and their physicochemical properties were tested. Bricks with dimensions of 220 x 105 x 70mm were developed with an optimum 85:15 coal ash to plastic waste ratio respectively using a specialized reactor. The bricks were tested for compressive strength, split tensile strength, water absorption, strain, thermal stability and durability using oxygen permeability index, chloride conductivity index and water sorptivity index as indicators. Furthermore, environmental and financial sustainability and ecotoxicology were tested. At optimum conditions, high quality MWCNTs with a diameter of 83 nm, length of 414 μm and a carbon yield of 73% were obtained. The ID/IG ratio of 0.44, an oxidation temperature of 649 °C, a purity of 94% and surface area of 50.9 m2/g were achieved.
Coal fly ash with a spherical shape, particle size of below 10 micron and a thermal stability of 680 °C was used as an aggregate for the bricks. The bricks (without CNTs) developed their maximum compressive strength of 11.9 MPa at 14 days. The incorporation of the CNTs improved the microstructure of the bricks by filling the voids and providing a bridging effect as reinforcement mechanisms. The optimum CNT loading of 0.05 wt.% produced bricks with a compressive strength of 22 MPa and tensile strength of 8.7 MPa, which exceeded the South African National Standards (SANS227:2007) requirements for building bricks by 450% and 625% respectively. The durability properties were improved as the CNT dosage was increased from 0-10 wt.%. The 0.05 wt.% bricks were categorized as “good” for all the durability indexes. The CNT containing bricks showed improved thermal stability and maintained their structural integrity. The chemical resistance also improved and the efflorescence was minimal on all the bricks. The utilization of waste in the bricks enabled resource conservation, reduced pollution and reduced cost compared to conventional bricks. When only considering the raw materials used, the cost of production per brick was $0.091. The ecotoxicology of the powdered brick samples was tested on Raphidocelis subcapitata (microalga) and Daphnia magna (aquatic organism) using leachates from neutral, acidic and basic mediums. Some heavy metals were leached above the threshold limit especially in acidic medium. The leachates were toxic to the test species at low concentrations and resulted in growth inhibition of the microalga and immobization of the aquatic organisms. The toxicity of the CNTs was inconclusive and dedicated tests are required to study their effect. With appropriate treatment of CFA, the waste derived CNT bricks have a great potential of being a sustainable alternative to the
conventional bricks based on cost, properties and environmental impact
Description
A thesis submitted to the Faculty of Science, University of the Witwatersrand, Johannesburg, in fulfillment of the requirements for degree of Doctor of Philosophy in Chemistry, Johannesburg 2024
Keywords
Bricks, Waste plastic, Coal ash, UCTD
Citation
Makgabutlane, Boitumelo. (2024). Development of eco-friendly building bricks derived from carbon nanotube-reinforced coal ash and low-density polyethylene waste materials [PhD thesis, University of the Witwatersrand, Johannesburg]. WireDSpace.