Development of diffusion carbide coatings

Abstract

The formation of VC, NbC, and Cr-carbide coatings on steels immersed in molten borax baths containing carbide-forming constituents has been known for some time. A study was made of the formation of carbide coating on steel specimens treated in molten borax cont.ad.Lnr.q ferro-vanadium and V20S as bath additives. The prevalence of oxidizing or reducing conditions in the bath was found to playa decisive role in the formation of the VC layer. The influence of treatment factors such as time, temperature, and bath composition on the thickness of the coating was investigated. A detailed investigation into the behaviour of baths containing V205 and Al was carried out in this regard. Microstructural examination of coated specimens was performed using optical and electron microscopy. Microhardness tests, X-ray diffraction (XRD) and energy dispersive spectroscopy (EDS) analyses were carried out in order to characterise the layers produced. The corrosion behaviour of the vanadf.um carbide coating was evaluated by accelerated electrochemical means. Samples of mild steel and EN9(O.5% C) steel were treated for various lengths of time in order to obtain coatings of various thicknesses. The corrosion resLst.ance of the carbide coating was found to be superior to that of the untreated base alloys. Five diffet"ent tool steel materials were a.lso treated. Microscopy examination and hardness testing of the VC coated tool steels was performed in order to assess the effects of treatment by this process on the bas~ material. The austenitizing temperature and the nature of the carbides in the matrix of the tool steels was found to play an important role in this respect.