Occupational Exposure to Chrysotile Asbestos in the Chrysotile Asbestos Cement Manufacturing Industry in Zimbabwe

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2023-08

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University of the Witwatersrand, Johannesburg

Abstract

Introduction: Asbestos is a generic term for a group of naturally occurring silicates that principally include serpentine variety (white chrysotile asbestos) and the amphibole variety, consisting of crocidolite (blue asbestos), amosite (brown asbestos), anthophyllite, actinolite and tremolite. Asbestos exposure has drawn much international, regional and national attention as it presents significant public and occupational health concerns. All asbestos types are known to cause asbestos related disease. Objectives: The objectives of this PhD were: 1. To analyse trends in airborne chrysotile asbestos fibre exposure data obtained by the chrysotile asbestos cement manufacturing factories for the period 1996 to about 2016. 2. To establish a job exposure matrix (JEM) to estimate occupational exposure levels in the Zimbabwe chrysotile asbestos industry using available exposure data. 3. To predict asbestos related diseases (ARDs) namely lung cancer, mesothelioma, gastrointestinal cancer and asbestosis in the chrysotile asbestos cement manufacturing industry through exposure levels obtained in the factories. 4. To assess amphibole contaminants in the chrysotile asbestos fibre being used by the factories in the manufacture of asbestos cement (AC) products. 5. To examine approaches for prevention of exposure to chrysotile asbestos fibre and some perspectives on the debate on asbestos ban. Methodology: A retrospective cross-sectional study using the factories personal chrysotile exposure data was designed to evaluate exposure patterns over time. Analysis involved close to 3000 personal exposure measurements extracted from paper records in the two-asbestos cement (AC) manufacturing factories in Harare and Bulawayo, covering the period 1996-2020. Exposure trends were characterised according to three to four time periods and calendar years to gain insight into exposure trends over time. Operational areas for which personal exposure data were available were saw cutting, fettling table, kollergang, moulded goods, ground hard waste, laundry room, and pipe making operations in the case of the Bulawayo factory. The standard method of the Asbestos International Association (AIA) Recommended Technical Membrane Filter Reference Method (AIA, 1982) was reported to be used to collect personal chrysotile asbestos fibre in various operational areas over the years. Quantitative personal exposure chrysotile fibre concentration data collected by the two factories over the considered period were used to construct the JEM. Analysis of amphiboles in locally produced and imported raw chrysotile fibre samples used in the manufacturing processes was done using Scanning Electron Microscopy (SEM) and Energy Dispersive Spectroscopy (SEM). Prediction of asbestos related diseases (ARDs) was done by combining the JEM converted to cumulative exposures, with OSHA’s linear dose effect model in which asbestos related cancers was derived using linear regression equations established for lung cancer, mesothelioma and gastrointestinal cancer by plotting estimates of cancer mortality cases versus respective cumulative exposures. The linear regression equations were applied to establish estimates of possible cancer mortality while for asbestosis, the linear in cumulative dose equation, Ra = m(f)(d), where Ra – predicted incidence of asbestosis, m – slope of linear regression taken as 0.055, f – asbestos fibre concentration and d – duration of exposure, was used to estimate possible asbestosis cases over the respective duration of exposure at 1, 10, 20 and 25 years. To examine arguments for approaches used for prevention of exposure to chrysotile asbestos and examine some perspectives on the debate on asbestos ban, a literature search was conducted. Literature materials that advocated for the complete ban of all forms of asbestos including chrysotile as the only means of control of exposure and that, which argues for the controlled use approach, were reviewed. Search words used in literature search were chrysotile asbestos exposure, asbestos-cement, ban asbestos, controlled use, asbestos related disease, mesothelioma, lung cancer and asbestosis. Data analysis was conducted using IBM SPSS version 26. For analysis, monthly averaged personal exposure levels for the factories were used. Mean personal airborne chrysotile fibre concentrations were analysed per operational area per factory and trends in airborne fibre concentrations over the years were displayed graphically. ANOVA was applied with the aim categories and determine whether there was a statistically significant difference in exposure concentrations between four time-periods for various jobs. Additionally, a Tukey Post Hoc Test (Tukey’s Honest Significance Difference test) was run to find out which specific group means of time periods (compared with each other) were different. Results and Discussion: Trends in airborne chrysotile asbestos fibre concentrations in asbestos cement manufacturing factories in Zimbabwe from 1996 to 2016. Mean personal exposure chrysotile asbestos fibre concentrations generally showed a downward trend over the years in both factories. Exposure data showed that over the observed period 57% and 50% of mean personal exposure chrysotile asbestos fibre concentrations in the Harare and Bulawayo factories, respectively, were above the Zimbabwean OEL of 0.1 f/mL, with overexposure generally being exhibited before 2008. Overall, personal exposure asbestos fibre concentrations in the factories dropped from 0.15 f/mL in 1996 to 0.05–0.06 f/mL in 2016, a decrease of 60–67%. Statistically significant relationships were observed over time between exposure levels and calendar year and time periods (p<0.001) for all occupational categories other than fettling table operations in Harare. The general decline in exposure over time from 1996 to 2016 suggests good occupational safety and health (OSH) framework being implemented by the two factories over the years, with the years after 2008 showing much lower exposure levels below the OEL particularly for the Bulawayo factory. However, for the period 2018 to 2020 exposures in the Harare factory were much higher than the proceeding time period of 2009 to 2016 due to movement of trucks within the factory as they come to load concrete tiles and other products making it possible for residual chrysotile fibre left during manufacture of AC products to become airborne. The company reported no clean-up of asbestos in the factory or wetting of the floors to control dust, hence the possible increased levels of chrysotile asbestos fibre for the period 2009 to 2016. The general decreasing trends in exposure to chrysotile asbestos fibre may also be viewed from the fact that industry was responding to anticipated lowering of chrysotile OEL as a result of increased calls to ban all forms asbestos, triggering the scaling up of exposure controls in the factories. Job Exposure Matrix for chrysotile asbestos fibre in the asbestos cement manufacturing (ACM) industry in Zimbabwe. On average, all jobs/occupations in both factories had annual mean personal exposure concentrations exceeding the OEL of 0.1 f/ml, except for the period 2009 to 2016 in the Harare factory and for the time-periods 2009 to 2020 in the Bulawayo factory. Despite Harare factory having no AC manufacturing activity since 2017, personal exposure concentrations showed elevated levels for the period 2018-2020. Amphiboles were detected in almost all presently collected bulk samples of chrysotile asbestos analysed. The established JEM, which was successfully generated from actual local quantitative exposure measurements, can be used in evaluating historical exposure to chrysotile asbestos fibre, to better understand, inform and predict occurrence of ARDs in future. Prediction of Asbestos Related Diseases (ARDs) and chrysotile asbestos exposure concentrations in asbestos-cement (AC) manufacturing factories in Zimbabwe. The results show that more cancer and asbestosis cases were likely to be experienced among those workers exposed before 2008 as exposure levels (0.11-0.19 f/ml) and subsequently cumulative exposures were generally much higher than those experienced after 2008 (0.04-0.10 f/ml). After a possible working exposure period of 25 years, overall cancer cases, i.e., estimates of possible cancer cases in a factory for each respective duration of exposure, predicted in the Harare factory were 325 cases per 100 000 workers while for the Bulawayo factory 347 cancer cases per 100 000 workers exposed may be experienced. Asbestosis cases likely to be detected after 25-years duration of exposure ranged from 50 to 260 cases per 100 000 workers (0.05 to 0.26% incidence of asbestosis) for various jobs. Possible high numbers of ARDs are likely to be associated with specific tasks/job titles, e.g., saw cutting, kollergang, fettling table, ground hard waste and possibly pipe making operations as cumulative exposures though lower than reported in other studies may present higher risk of health impairment. Examining approaches for prevention of exposure to chrysotile asbestos and some perspectives on the debate on ban of asbestos. Different perspectives on approaches to the prevention of exposure to asbestos have been presented. One position argues that there exist major differences in health risk between amphiboles and chrysotile asbestos, that low exposure and risk experienced under today’s workplace conditions are completely different to high-risk exposures experienced in the past where occupational hygiene conditions were very poor and levels of education, awareness and training in the asbestos industry was low compared to the present situation. It is further argued that there are low levels of exposure below which risk of health impairment becomes insignificant, hence controlled use approach as a measure of exposure control can be successfully applied. However, the other position holds that all forms of asbestos including chrysotile are equipotent, that there is no safe level of exposure, that controlled use is not practical and that there is no merit in continuing use of chrysotile asbestos in light of safer alternatives available today. Both positions appear plausible. Banning as a form of control measure occupies a high level in the hierarchy of controls with potential to eliminate the hazard and risk; nonetheless, the banning of chrysotile may imply substitution with materials that have been reported to carry health risk of cancer and other health impairments. On balance, banning may possibly not be the panacea of elimination of ARDs, in view of the fact that some other forms of mining such as diamond and gold mining have been associated with exposure to amphibole asbestos. The controlled use approach may provide real possibilities of prevention of exposure to levels that presents minimal risk to health if effectively implemented as applied to a range of occupational hazards with success. Conclusion: Not much is known about exposure to airborne chrysotile asbestos fibre exposure in Zimbabwe chrysotile asbestos cement (AC) manufacturing industry. This study may constitute the single largest characterisation of personal exposure chrysotile asbestos fibre concentrations data set in Zimbabwe in which about 3000 airborne personal exposure measurements collected from company records spanning a period of about 25 years, were used in assessing exposure trends over time, building a job exposure matrix, and predicting possible ARDs namely lung cancer, mesothelioma, gastrointestinal cancer and asbestosis in Zimbabwe AC manufacturing industry. The study adds considerably to future epidemiological studies, gives insights into possible magnitude of ARDs that may be observed in AC factories and possibly analysis of exposure response relationships that may be linked to exposure episodes in the distant past. The study also gives some insights into possible amphibole contaminants that may be associated with local and imported chrysotile asbestos that is used in the AC manufacturing processes and thus providing support for a more comprehensive investigation into the presence of amphiboles in chrysotile asbestos in Zimbabwe. The study also provides some perspectives on approaches to prevention of exposure to asbestos and some aspects on the call to ban all forms of asbestos including chrysotile. Personal exposure chrysotile fibre concentration data in the two AC manufacturing factories showed a downward trend over the years, and that overexposure as evaluated against the OEL of 0.1 f/ml were being exhibited largely before 2008. The job categories with high exposure levels were saw cutting, fettling, ground hard waste, laundry room and multi-cutter operator and such jobs are likely to be associated with high risk of ARDs particularly for exposures happening before 2008. Moulded goods operators were associated with low exposures as process is generally a wet process. Despite exposure concentrations being high in the earlier time periods of 1996 to 2008, declines over time particularly for Bulawayo factory which has continued to use chrysotile to date, suggests that controlled use approach may yield exposures that may present minimal risk to health of those exposed to chrysotile asbestos. While banning can still be considered as a way to eliminating ARDs, it may not necessarily be the panacea for prevention of ARDs, as controlled use approach may perhaps still present real possibilities of prevention of exposure to levels that may present minimal risk to health impairment if effectively implemented as applied to a range of hazards with some success. Banning would possibly imply substitution by materials reported to be hazardous to health. These results can be used in future epidemiological studies, and in predicting the occurrence of asbestos-related diseases in Zimbabwe.

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Keywords

Trends, Personal exposure, Airborne asbestos fibre concentration, Job exposure matrix, Chrysotile asbestos, Asbestos-related disease, Prediction, Cumulative exposure, Controlled use approach, Ban, Zimbabwe, UCTD

Citation

Mutetwa, Benjamin. (2023). Occupational Exposure to Chrysotile Asbestos in the Chrysotile Asbestos Cement Manufacturing Industry in Zimbabwe. [PhD thesis, University of the Witwatersrand, Johannesburg]. WIReDSpace. https://hdl.handle.net/10539/44942

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