Quantification of the benefits of pumpable emulsion explosives in narrow reef gold mines

Abstract

Pumpable emulsion explosives usage is gaining ground in South African underground narrow reef mining following its wide application on the surface and underground massive mining. Following the advancement in the narrow reef, this research sought to quantify the benefits of pumpable emulsion explosives in narrow reef stopes of gold mines under non-trial conditions on three key performance areas (KPA) of cost of explosives, blasting efficiency and post-blast conditions. The study adopted both qualitative and quantitative methodological approaches where historical and primary data was collected at the identified underground shafts of Ya Rona and Hlanganani. Historical data included planned targets and achieved results before and after the introduction of pumpable emulsion explosives at the shafts. The primary data was gathered through a total of 33 underground observations at the two shafts. The analysis of three KPAs was done through corresponding KPIs of explosives cost, face advance, powder factor, fragmentation distribution, and hangingwall overbreak. The cost of explosives KPA analysis indicated that pumpable emulsion was cost-effective when compared to cartridge explosives and the planned target. The blasting efficiency KPA was analysed through three KPIs, namely, face advance, powder factor, and fragmentation. The primary data analysis showed that the pumpable emulsion explosives were capable of achieving the mine’s required face advance at both shafts, and the historical data analysis showed that pumpable emulsion explosives performed better at the Ya Rona shaft and poorly at the Hlanganani shaft. The pumpable emulsion explosives powder factor calculated iii from the underground measurements can be lower or higher than the corresponding planned powder factor due to in-situ site conditions. Blast fragmentation analysed images showed that pumpable emulsion explosives can achieve the mine expected range fragmentation size or be below as indicated by the two image analysis programmes used and the Kuz-Ram estimation. Post-blast conditions were analysed using the hangingwall overbreak which cautiously showed that emulsion explosives have the potential to negatively impact the panel's post-blast condition due to non-adherence to the blast design parameters and the influence of the geological conditions. The research KPAs of cost of explosives, blasting efficiency and post blast conditions through the respective KPIs have indicated that emulsion explosives could achieve blast outcomes that were within the mine target. The analysis of the cost of explosives, face advance and powder factor KPIs conclusively showed the positive outcome pumpable emulsion explosives could have in narrow reef mines; though the powder factor showed dependence on other factors. The analysis of hangingwall overbreak KPI revealed a possible negative impact, while the analysis of the fragmentation KPI yielded an inconclusive outcome. Based on the results, the study proved the effectiveness of pumpable emulsion in narrow reef stope mining under non-trial operational conditions. It also quantified the benefits of pumpable emulsion explosives in narrow reef gold mines. Notwithstanding, it is recommended that further research on fragmentation analysis using different analysis methods and more research on the extent of the hangingwall damage when pumpable emulsion explosives are used should be conducted.