Effect of pipeline pigging on raw water pipeline flow rate and energy consumption
Date
2024-02
Authors
Journal Title
Journal ISSN
Volume Title
Publisher
University of the Witwatersrand, Johannesburg
Abstract
Pipeline pigging is a widely used method of pipeline cleaning to improve the hydraulic efficiency of a pipeline system, reduce deposits within a pipeline, reduce operational costs and improve water quality. With insufficient pipe cleaning, pipeline deposits accumulate within the pipeline which reduces the cross-sectional flow area of the pipeline and increases the friction losses in the pipeline. This subsequently reduces the operating flow rate, increases the pumping cost of the system, and reduces the water supply to the surrounding area. Therefore, the study aimed to investigate the hydraulic improvements and operational cost savings of a pipeline system after pigging and to determine when pigging should be done. A case study of the Tayside high lift pump station in South Africa was used for this investigation. Results indicate that pigging removes deposits and sediments from the pipelines thereby increasing the flow rate while reducing the cost of pumping substantially. The increase in flow rate calculated from the case study was 23.9% after one of the pigging operations in 2016. In addition, the pigging operations completed yearly also indicated a flow rate increase after pigging. The study showed that the increase in sediment levels of the raw water in the rainy season led to a reduction in the hydraulic capacity of the pipeline indicating an increase in sediment deposition in the pipeline. Life cycle cost analysis of the case study system obtained annual cost savings of R991,800.59 over a 50-year period. Based on the findings, a flexible routine for pigging based on the reduction in the hydraulic capacity of the pipeline is proposed to cater for the variability in levels of sediment in the raw water in alignment to the rainfall and streamflow patterns. This allows the pipeline to operate at the lowest energy cost and at the highest possible flow rate.
Description
A research report submitted in fulfilment of the Master of Science in Civil Engineering, in the Faculty of Engineering and the Built
Environment, School of Civil and Environmental Engineering, University of the Witwatersrand, Johannesburg, in 2024
Keywords
Pipe pigging, Pipe cleaning, Pipeline deposits, Tayside high lift pump station, South Africa, UCTD
Citation
Phillip, Neil Claude. (2024). Effect of pipeline pigging on raw water pipeline flow rate and energy consumption. [Master's dissertation, University of the Witwatersrand, Johannesburg]. WIReDSpace. https://hdl.handle.net/10539/38902