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    Synthesis and electrochemical properties of high-entropy spinel oxides, cobalt atomic clusters and zinc oxide as electrode materials for rechargeable zinc-air batteries
    (University of the Witwatersrand, Johannesburg, 2024-07) Gaolatlhe, Lesego; Ozoemena, Kenneth Ikechukwu
    This thesis investigated cathode and anode electrode materials for application in rechargeable zinc-air battery (RZAB). Two types of cathode materials were strategically studied in RZAB applications: (a) cobalt carbon composites of (i) cobalt atomic clusters (Co AC@CBPDC) and (ii) cobalt nanoparticles (Co NP@CBPDC), and (b) high-entropy spinel oxide (HESOx, containing five transition metals – Cu, Mn, Fe, Ni, and Co). The activities of these materials toward oxygen reduction reaction (ORR and oxygen evolution reaction (OER) were investigated in both half- and full-cell configurations as a proof-of-concept in RZAB cells in alkaline electrolyte. Considering that conventional zinc plate has several short-comings as an anode for RZAB, a new material, polydopamine-derived carbon-coated zinc oxide (ZnO@PDA-DC), was also synthesised and applied in RZAB as a possible alternative anode to the popular zinc plate. First, Co AC@CBPDC and Co NP@CBPDC were prepared using the metal-organic framework (MOF) route through the microwave-assisted solvothermal method and acid treatment. From the XRD results, the spectra showed dominant {111} and {200} phases, characteristic of metallic cobalt with a face-centred cubic (fcc). There were trace amounts of CoO observed indicating the coexistence of Co/CoO. From TEM imaging, Co AC@CBPDC was highly defective with a visible porous carbon structure than its counterpart (Co NP@CBPDC) and showed dispersed atomic clusters. BET data showed that Co AC@CBPDC had a higher surface area (144.8 m2/g) than the Co NP@CBPDC (33.25 m2/g). The improved physicochemical merits of the Co AC@CBPDC allowed for better ORR and OER activities than the Co NP@CBPDC in terms of low halfway potential (E1/2), onset potential (Eonset), overpotential at 10 mA/cm2 (ƞ10), potential gap (∆E) between the overpotential of OER and the halfway potential, and a higher kinetic current density (jk). The enhanced electrochemistry of the Co AC@CBPDC was attributed to the defects created by the acid treatment. As proof of real-life applicability, the Co AC@CBPDC electrocatalyst delivered an excellent air cathode in a parallel plate RZAB cell with notable OCV (1.23 V), peak power density (49.9 mW/cm2), a real energy density (477 mAh/cm2), long-term stability for 210 h, enhanced voltage retention, Coulombic efficiency (ca. 100 %) and DOD (51.3%), comparable to literature. In addition, an all-solid-state RZAB based on the Co AC@CBPDC catalyst gave a higher and constant OCV (1.73 V) at varied bending angles (0 – 180 degrees) and excellent stability. Second, new HESOx materials were prepared via the Pechini method at two different annealing temperatures of 500 and 750 oC (abbreviated herein as HESOx-500 and HESOx-750). P-XRD results showed that these are inverse spinel oxides, with {311} as the dominant phase. HR-TEM images proved that they are single nanocrystalline materials. XRD and BET data showed that the HESOx-500 is smaller in size, more porous, and has a higher surface area than its counterpart (HESOx-750). HESOx-500 showed superior ORR performance with an onset potential of 0.93 V and a E1/2 of 0.88 mV. The OER performance also showed improved ƞ10 compared to IrO2 with an overpotential of 340 mV at a current density of 10 mA/cm2, and a 45 ± 5.0 mV/dec Tafel slope, above the performance of IrO2 (66 ± 6.1 V/dec). The ∆E of HESOx-500 was 0.69 V. The material was further tested as a cathode material in a RZAB cell. The optimised RZAB cell showed remarkable performance with a theoretical potential of 1.67 V and long-term stability of 375 h at 10 mA/cm2. The performance was attributed to the high-entropy compositional design with a high number of surface oxygen vacancies and different metal oxidation states. Finally, having dealt with the issue of bifunctionality in RZAB, a new ZnO@C anode material was also considered. The ZnO@PDA-DC (where PDA-DC means polydopamine-derived carbon) was used due to its ability to form Zn2+ pathways. Electrochemical potentiodynamic polarisation tests were performed to understand and compare the corrosion inhibition effects in an alkaline medium (6 M KOH). The ZnO@PDA-DC showed better corrosion inhibition properties than the zinc plate and other samples: low corrosion current (icorr = 0.107 uA/cm2) and corrosion potential (Ecorr = 1.077 V), and a mixed inhibition effect, indicating reduced hydrogen evolution reaction and zinc dissolution. Due to the excellent corrosion inhibition properties of the ZnO@PDA-DC, it was then evaluated in the RZAB cell. The shallow galvanostatic charge-discharge cycle stability at 2 mA/cm2 was able to maintain 150 h in a RZAB at a voltage gap of 0.76 V to 0.80 V. The results demonstrated that enhanced rechargeability is possible with ZnO@PDA-DC for RZAB.