3. Electronic Theses and Dissertations (ETDs) - All submissions
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Item Iron supported on Clinoptilolite (natural zeolites) as a low-temperature Fischer-Tropsch synthesis catalyst(2019) Chikati, RoickIn the Fischer-Tropsch (FT) synthesis, CO and H2 (synthesis gas) are converted into plethora of hydrocarbons mainly paraffins and olefins and these can be further upgraded to high-quality fuels and chemicals. Different carbon sources such as natural gas, coal and biomass can be used as feed-stocks for the synthesis gas. In commercial applications, precipitated and fused iron catalysts are commonly used in the Fischer-Tropsch synthesis, especially when the synthesis gas emanates from coal or biomass where the CO/H2 needs adjustments via the WGS reaction and when the desired final products are mainly olefins. However, there was a problem associated with the catalyst’s mechanistic resistance; also, these types of Fe catalysts consume large amounts of iron resource. Development of cheap, efficient and robust support iron catalyst become an urgent task Zeolites and zeolite rocks are commonly used in different industrial applications. Natural zeolites present an attractive material as supports in FTS because of their high abundance, availability, low costs and their properties. Detailed mineralogical knowledge and profound characterization of natural zeolites are essential for fitting chemical composition to use. Si/Al ratios are very import as well as the other contaminates. A fundamental difference exists between commercial supports such as silica and alumina - with functional porous materials - and natural supports such as zeolites. In this study natural zeolite called clinoptilolite (a type of zeolite found in South Africa) was used as a catalyst support. This support proved to be promising for low-temperature Fischer–Tropsch synthesis (LTFTS) targeting liquid fuel production, as well as chemical feedstock. Synthesis of this highly active catalyst was by loading of iron on clinoptilolite through the wet impregnation method. The prepared catalyst was then characterized by XRF, BET surface area analyzer, XRD and SEM. The catalyst was then loaded into the reactor and reduced with hydrogen prior to FTS. The effects of its use as support in FTS were investigated in a fixed bed reactor. From the XRF results the molecular ratio SiO2/ Al2O3 of the Clino-support was 5.86. The average crystal size of the particles from both HRTEM and XRD ranged 9.8 -11.6 nm and around 10.10nm for used and fresh catalyst. It was found that the CO consumption rate of 1.02 x 10-4 mol/min.gcat of which 7.24 x 10-5 mol/min.gcat was the actual Fischer Tropsch rate with the remaining 2.93 x 10-5 mol/min.gcat consumed by the WGS reaction. The product distribution of the gaseous phase analysed were more olefinic than paraffinic. The product distribution for this condition follows a one alpha ASF distribution with an alpha value of 0.86. These findings may permit the development of new effective support materials, which are cost effective for clean fuel production via FTS process.Item Synthesis and evaluation of SOD-ZMOF-chitosan adsorbent for post-combustion carbon dioxide capture(2017) Singo, Muofhe ComfortSouth Africa emits large amounts of carbon dioxide (CO2) due to its reliance on coal. The emission of CO2 needs to be reduced for clean sustainable energy generation. Research efforts have therefore been devoted to reducing CO2 emissions by developing cost-effective methods for capturing and storing it. Amine-based absorption using monoethanolamine solvent is the most mature technique for CO2 capture despite its huge energy consumption, corrosiveness and difficulty in solvent regeneration. However, CO2 removal by solid adsorbents is a promising alternative because it consumes less energy, and can be operated at moderate temperature and pressure. Metal organic frameworks have received attention as a CO2 adsorbent because they have large surface areas, open metal sites, high porosity and they require less energy for regeneration. This research was aimed at optimizing and scaling-up SOD-ZMOF through structural modification for enhanced CO2 adsorption by impregnating it with chitosan. Scaled-up SOD-ZMOF samples were prepared as described elsewhere and impregnated with Chitosan. Physiochemical properties obtained using X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), and Nitrogen physisorption showed that SOD-ZMOF and SOD-ZMOF-chitosan were successfully synthesized. Qualitatively, the surface area of the SOD-ZMOF synthesized using the scaled up protocol is lower than the one prepared using the non-scaled-up protocol XRD pattern of SOD-ZMOF showed that it was crystalline and was in agreement with literature. The XRD peaks of the SOD-ZMOF decreased after chitosan impregnation showing that chitosan was impregnated on SOD-ZMOF. The FTIR spectrum of SOD-ZMOF showed functional groups present in organic linker used to synthesize SOD-ZMOF, and that of the SOD-ZMOF-chitosan revealed the same functional groups but with disappearance of carboxylic acid functional group. N2 physisorption showed a decrease in BET surface area and pore volume after chitosan impregnation on SOD-ZMOF as well. Performance evaluation of the material was carried out with a demonstration adsorption set-up using a 15%/85% CO2/N2 mixture and as a thermal gravimetric analysis (TGA) using 100% CO2. For both the packed-bed column and the TGA experiments, evaluation was conducted on SOD-ZMOF and SOD-ZMOF with chitosan for comparison. About 50 mg of the adsorbent was used at 25 oC, 1 bar and 25 ml/min for the packed-bed column. For the adsorption with the TGA, 11 mg of adsorbent was used at 25 ℃, 1 bar and 60 ml/min. SOD-ZMOF showed improved adsorption capacity after chitosan impregnation. CO2 adsorption capacity of SOD-ZMOF increased by 16% and 39% using packed-bed column and TGA, respectively, after chitosan impregnation. The increase in adsorption capacity was attributed to the impregnated chitosan that has amine groups that display a high affinity for CO2. A traditional approach was used to investigate the effect of adsorption temperature and inlet gas flowrate on the CO2 adsorption capacity of SOD-ZMOF-chitosan. This was done using both the parked bed column and the TGA. Temperature range of 25-80 ℃ and inlet gas flowrate range of 25-90 ml/min were investigated. Adsorption capacity increased with a decrease in temperature and inlet gas flowrate. For the packed-bed column, maximum of 781 mg CO2/ g adsorbent was obtained at 25℃, 1 bar, 25 ml/min and for the TGA a maximum CO2 adsorption capacity of 23 mg/ g adsorbent at 25 ℃, 1 bar, and 60 ml/min was obtained.Item Synthesis and performance evaluation of Nanocomposite SAPO-34/ceramic membranes for CO₂/N₂ mixture separation(2017) Kgaphola, Kedibone LawrenceGlobal warming, resulting from emission of greenhouse gases (GHGs), is the cause of drastic climate changes that threatens the economy and living conditions on the planet. Currently, recovery and mitigation of these greenhouse gases remains a technological and scientific challenge. Various recovery processes for the mitigation of GHGs have been reported including among others carbon capture and storage (CCS). The most mature and applied technology in CCS process involves the absorption of carbon dioxide on amine based solvents. However, studies have shown that this process has several drawbacks that include low stability and high energy required to strip off the absorbed CO2 and regenerate the solvent. This presents an opportunity for the development of new materials for CO2 capture such as zeolite membranes. Previous studies have shown that the separation of CO2 can be achieved with high selectivity at low temperatures using thin-film SAPO-34 membranes (thin layers on supports). This is because CO2 adsorbs strongly on the membranes compared to other gases found in flue gas. In the thin-film membranes supported on ceramic or sintered stainless steel, thermal expansion mismatch may occur at higher operating temperatures resulting in loss of membrane selectivity due to the formation of cracks. A new method is required to overcome the aforementioned problems, thereby enhancing the separation application of the membranes at higher temperatures. The effective separation and capture of CO2 from the coal-fired power plant flue gas is an essential part in the CCS process (Figueroa et al., 2016; Yang et al., 2008). Currently, the capture stage is a huge contributor to the overall cost of CCS (Yang et al., 2008). This is due to the high-energy intensity and inefficient thermal processes applied in the separation and capture in various industrial applications (Yang et al., 2008). This work presents the use of nanocomposite SAPO-34 zeolite membranes synthesized via the pore-plugging hydrothermal method for the separation of CO2 during post-combustion CO2 capture. The SAPO-34 membranes used were supported on asymmetric α-alumina as membrane supports. The membranes were characterized with a combination of dynamic and static physicochemical techniques such as Basic Desorption Quality Test (BDQT), X-ray diffraction (XRD) spectroscopy, Scanning Electron Microscopy (SEM), Fourier Transform Infrared (FTIR) spectroscopy and thermogravimetric analysis (TGA). The characteristic peaks at 2θ = 21°, 26°, and 32° on the XRD pattern confirmed the presence of SAPO-34 with a rhombohedral crystalline structure. The SEM images showed the formation of the cubic crystalline which were consistent with the reported morphology of SAPO-34. FTIR spectra showed the presence of the essential double-6 membered rings (D6R) and TO4 structural groups in surface chemistry of crystalline materials further confirming the presence SAPO-34. The TGA confirmed that the membranes possessed high thermal stability. To assess the feasibility of the synthesis process, the nanocomposite zeolites were grown within the tubular supports. The SEM images of the cross-section of the membrane confirmed the presence of the zeolites within the pores of the support confirming the fabrication of nanocomposite membranes by the pore-plugging synthesis method. The permeation tests used a dead-end filtration mode to measure the single gas permeance and the ideal selectivity of CO2 and N2 were calculated. The BDQT was essential in the study of the quality of the as-synthesized nanocomposite membranes. The quality of the membranes increased with an increase in the synthesis layers of the membranes. However, with an increase in synthesis layers, the membrane thickness also increases. The membrane thickness affected the gas permeance for CO2 and N2 significantly. The permeance of the N2 gas decreased from 10.73 x10-7 mol.s-1.m2Pa-1 after the first synthesis to 0.31 x10-7 mol.s-1.m2Pa-1 after seven synthesis layers. Alternatively, the more adsorbing gas CO2 decreased from 12.85 x10-7 mol.s-1.m2Pa-1 to 2.44 x10-7 mol.s-1.m2Pa-1. The performance of these zeolite membranes depends significantly on the operating conditions. Hence, we studied extensively the influence of the various operating conditions such as temperature, feed pressure and feed flowrate in this work. Results indicated that the membrane separation performance in this study is largely dependent on the temperature. In addition, the ideal selectivity decreased significantly with an increase in temperature. High temperatures results in less adsorption of the highly adsorbing CO2 gas, the permeance reduces significantly, while the permeance of the less adsorbing N2 increased slightly. The feed flow rate has less effect on the adsorbing gas while the non-absorbing gas increased resulting in a decrease in the ideal selectivity as well. The nanocomposite membranes in this study have a low flux compared to their thin film counterparts. An increase in feed pressure significantly increased the flux significantly as well as the ideal selectivity. Maxwell-Stefan model simulation was done in this study to describe the permeance of pure CO2 single gas permeance as a function of temperature. This model considered explicitly the adsorption-diffusion mechanism, which is the transport phenomenon, involved in the transport of CO2 through the zeolite membrane. The description of the support material was included in the model as well. However, the model was only applied to the CO2 gas permeation well within the experimental data. We then compared the model was with the experimental results and a good correlation was observed. In conclusion, SAPO-34 nanocomposite zeolite membranes were obtained at low temperatures (150 °C) with a short synthesis time (6 h). In addition, the high thermal stability of the as-synthesized SAPO-34 membranes makes them ideal for high temperature CO2 separation such as the intended post-combustion carbon capture. The BDQT revealed that the quality of the membranes was related to the thickness of the membranes. Therefore, better membrane quality was obtained with relatively thicker membranes. The separation performance evaluation was conducted on the membrane with the greatest quality. Our findings demonstrate that the performance of the membranes depends extensively on the operating conditions.Item Sorption of uranium and arsenic onto iron hydroxide/oxide modified zeolite(2017) Nekhunguni, Pfano MathewsMining is an integral sector of most developing countries and it is a highly lucrative industry that has been in existence for centuries, and assumes an essential part in their economies. However, the legacy of mining in these countries has posed a threat to underground and surface water as a result of contamination arising from Acid Mine Drainage (AMD). Bearing in mind the environmental and ecological impairment posed by AMD there is a need for innovation in the treatment of AMD, to enable financially savvy treatment of the contaminated waters. This research is focused on the extraction of U(VI), As(III) and As(V) from synthetic metal solutions as well as field removal of these metal ions by application of iron hydroxide/oxide-modified zeolite. Batch experiments were performed to evaluate the effectiveness of iron hydroxide/oxide-modified zeolite as a potential low-cost sorbent for extracting As(III), U(VI) and As(V) from AMD. The research approach was based on the possible changes that can occur to a zeolite surface that has been in contact with an iron-laden solution. Zeolite is a commonly used adsorbent, but fewer studies have explored changes that it undergoes as an adsorbent on contact with iron solutions. Thus, the study involved modifying zeolite with iron hydroxide/oxide, which are the main precipitates of iron in the environment and which can possibly alter the adsorption properties of zeolite. Batch extraction studies were performed using the modified zeolite. In paper I, the synthesis of iron (hydr) oxide modified zeolite was achieved through precipitation of iron on the zeolite. The kinetic data for As(V) adsorption by iron (hydr) oxide-modified zeolite model fit well into pseudo second-order and the adsorption capacity was obtained as 0.080 mg g-1. The application of iron (hydr) oxide modified zeolite on AMD for As(V) recovery showed that > 99% of As(V) was extracted from the solution. The high removal efficiency of oxyanionic arsenic species was attributed to arsenic forming complexes with iron oxyhydroxide surface on the surface of the sorbent. Paper II dealt with adsorption of U(VI) from aqueous solution by application of iron hydro (oxide)-modified zeolite in a single-component system. Parameters such as: solution pH, contact time, adsorbent dosage, initial concentration and temperature were optimized before field application to real acid mine drainage. The optimum parameters for U(VI) adsorption were: adsorbent dosage (3.0 g), solution pH (6 ±0.1) and contact time (30 min). Optimum parameters where then applied to acid mine drainage were the effluent was found to be cleaner than the influent. In Paper III, iron oxide-coated zeolite (IOCZ) nanocomposite was prepared and fully characterized. This sorbent was then used for extraction of U(VI) and As(III) from aqueous solutions by application of batch techniques. Batch study results were modelled best by the pseudo second-order kinetic model and Freundlich isotherm. The adsorption capacity of both U(VI) and As(II) was dependent on the temperature. The presence of Cd2+, Co2+ and Cr3+ ions enhance the adsorption of As(III) whereas the opposite trend was observed for U(VI) sorption onto IOCZ nanocomposite.Item Synthesis and performance evaluation of nanocomposite ceramic-sodalite membranes for pre-combustion CO2 capture(2017) Oloye, OlawaleGlobal climate change and other environmental disasters have been attributed to continuous anthropogenic carbon dioxide (CO2) emission into the atmosphere. Today, researchers are constantly seeking measures to reduce anthropogenic CO2 emission. Traditionally, absorption technology with use of monoethanolamine (MEA) is used for separating / capturing of anthropogenic CO2. However, the use of MEA is associated with numerous shortcomings, including inefficient energy usage, high operating and capital cost, amine degradation, solvent loss and excessive equipment corrosion. Alternatively, zeolite based membrane systems are promising technique that prove handy and useful than the traditional processes (absorption with monoethanolamine). However, zeolitic membranes with zeolite coating on the supports (i.e. thin-film supported zeolite membranes) are susceptible to abrasion and thermal shock at elevated temperatures due to temperature mismatch between the supports and the membranes, making them to lose selectivity at early stages. On the contrary, nanocomposite architecture membranes, synthesized via pore-plugging hydrothermal route, are more thermally stable and membrane defects are controlled. Nanocomposite zeolite (sodalite) membranes have been proposed for gas separations, most importantly in the separation of H2/CO2, a major component in pre-combustion carbon capture. In addition, sodalite, a porous crystalline zeolite made up of cubic array of β-cages as primary building block having cage aperture in the range of 0.26 and 0.29 nm, is a potential candidate for the separation/purification of light molecules such as hydrogen which has a cage aperture of 0.27 nm under certain process conditions. In this work, nanocomposite architecture hydroxy sodalite membrane with sodalite crystals embedded within α-alumina tubes were successfully synthesized using the pore-plugging hydrothermal synthesis technique and characterized using techniques such as scanning electron microscopy (SEM) and X-ray diffraction (XRD). The morphology of the synthesized membranes shows that sodalite crystals were indeed grown within the porous structures of the support. Furthermore, Basic Desorption Quality Test (BDQT) and gas separation measurement were conducted to evaluate the quality of the as-synthesized membrane in industrial gas separation applications. The effects of operating variables such as pressure at 1.1 bar, 2.0 bar and 3.0 bar. Also, the effects of temperature were conducted on the nanocomposite membrane at 373 K, 423 K and 473 K. Finally, the gases permeation results were fitted with the well-known Maxwell-Stefan model. Results indicated that, the nanocomposite sodalite / ceramic membrane is a potential candidate for removal of H2 from H2/CO2 mixture. The gas permeation measurement from the one-stage nanocomposite membrane shows that the membrane displayed H2 and CO2 permeance of 3.9 x 10-7 mols-1m-2Pa-1 and 8.4 x 10-8 mols-1m-2Pa-1, respectively. However, the morphology of two-stage nanocomposite membrane shows that the support was more plugged with sodalite crystals and the permeance of H2 and CO2 were 7.4 x 10-8 mol.s-1.m-2.Pa-1 and 1.1 x 10-8 mol.s-1.m-2.Pa-1, respectively. Consequently, the H2/CO2 ideal selectivity for the one-stage nanocomposite membrane improved from 4.6 to 6.5 in the two-stage nanocomposite membrane. In conclusion, the two-stage synthesized membrane shows better improvement. The porous support was well plugged and separation performance was evaluated. However, occluded organic matters present in the cages of hydroxy sodalite could have adverse effect on the gas permeation performance of the membrane. It is expected that an organic-free sodalite supported membrane (such as silica sodalite supported membrane) could out-perform the hydroxy sodalite supported membrane reported in this work in term of membrane flux because there will be enough pore space for gas permeation.Item Removal of toxic metals and recovery of acid from acid mine drainage using acid retardation and adsorption processes(2016) Nleya, YvonneThe remediation of acid mine drainage (AMD) has received much attention over the years due to the environmental challenges associated with its toxic constituents. Although, the current methods are able to remediate AMD, they also result in the loss of valuable products which could be recovered and the financial benefits used to offset the treatment costs. Therefore, this research focused on the removal of toxic heavy metals as well as the recovery of acid using a low cost adsorbent and acid retardation process, respectively. In the first aspect of the study, three low cost adsorbents namely zeolite, bentonite clay and cassava peel biomass were evaluated for metal uptake. The adsorption efficiencies of zeolite and bentonite, was found to be less than 50% for most metal ions, which was lower compared to the 90% efficiency obtained with cassava peel biomass. Subsequently, cassava peel biomass was chosen for further tests. The metal removal efficiency using the cassava biomass was in the order Co2+> Ni2+> Ca2+> Mn2+> Fe3+> Mg2+. The highest metal removal was attained at 2% adsorbent loading and 30 ˚C solution temperature. Amongst the equilibrium models tested, the experimental data was found to fit well with the Langmuir isotherm model. Column studies using the immobilized cassava waste biomass suggested that the breakthrough curves of most metal ions did not resemble the ideal breakthrough curve, due to the competitive nature of the ions present in the AMD used in this study. However, the experimental data from the column tests was found to correlate well with the Adam-Bohart model. Sulphuric acid recovery from the metal barren solution was evaluated using Dowex MSA-1 ion exchange resins. The results showed that sulphuric acid can be recovered by the resins via the acid retardation process, and could subsequently be upgraded to near market values of up to 70% sulphuric acid using an evaporator. Water of re-usable quality could also be obtained in the acid upgrade process. An economic evaluation of the proposed process also showed that it is possible to obtain revenue from sulphuric acid which could be used to offset some of the operational costs.Item The nonoxidative conversion of light alkanes over metal-loaded H-ZSM-5 zeolite catalysts(2008-06-20T11:36:20Z) Ngobeni, Maropeng WalterThe study of the aromatisation of methane was conducted at 750oC over metalimpregnated H-ZSM-5 catalysts with a feed flow rate of 13 ml/min and the composition of the feed was 90% methane balance argon. Typical products that were detected from the outlet stream were ethene, ethane, benzene and toluene. The amount of coke produced was determined by using 10% argon as an internal standard. The effects of different parameters such as the type of the support material, the molybdenum content, the %XRD crystallinity and SiO2/Al2O3 ratio of H-ZSM-5, the reaction temperature, the feed flow rate, the type of the molybdenum precursor, the catalysts preparation method, the addition of dopants, silanation and the regenerability of the catalysts were investigated. The results obtained showed that H-ZSM-5 was a better support for the preparation of catalysts used for the aromatisation of methane. Mo/H-ZSM-5 catalysts were more active when the molybdenum loading was between 2 and 4 wt% and loadings higher than 4% led to lower activities. The lower activities observed at higher molybdenum loadings was related to the poor dispersion and decrease in the pore volumes and surface areas observed due to the formation of MoO3 crystallites. Furthermore, the zeolite structure collapsed under the reaction conditions when the molybdenum loading was more than 4 wt%. The study showed that the conversion of methane increased linearly with increasing reaction temperature and the apparent activation energy of the reaction was found to be 64.5 kJ/mol. The results of the effect of the %XRD crystallinity of H-ZSM-5 on the performance of H-ZSM-5 catalysts showed that 2%Mo/H-ZSM-5 catalysts were more active when the crystallinity of the zeolite was between 50 and 70%. The conversion of methane decreased with an increase in the SiO2/Al2O3 ratio of H-ZSM-5. Higher aromatisation activities were observed when the SiO2/Al2O3 ratio of H-ZSM-5 was iii 60. The type of the molybdenum precursor used in the preparation of 2%Mo/HZSM- 5 catalysts did not have a significant influence on the conversion of the catalysts, but higher selectivities for aromatics were observed when ammonium heptamolybdate was used as a source of molybdenum. The catalysts prepared by physical mixing of MoO3 and H-ZSM-5 catalysts were more active than those prepared by impregnation with solutions of ammonium heptamolybdate. The presence of dopants such as boron, silver and alkali metal ions (Li+, Na+ and K+) in 2%Mo/H-ZSM-5 catalysts was also investigated. Boron (0.05-0.2 wt%) did not affect the conversion level of the catalysts but changed their selectivity properties. The selectivity for C2 hydrocarbons increased with boron content, while the selectivity for aromatics decreased. The addition of silver ions (0.5 wt%) significantly improved the conversion of the catalysts. This was attributed to the enhancement of the acvidity of the catalysts upon addition of silver ions which was observed by temperature programmed desorption of ammonia and pyridine adsorption studies of the infrared spectra of the catalysts. The addition of alkali metal ions in the Mo:Metal ratio of 0.5 led to decreased catalytic activities, due to the lowered acidities of the catalysts. The silanation of H-ZSM-5 improved the conversion of methane but lowered the selectivity for aromatics. A comparative study of the W-based and Mo-based catalyst at equivalent molar contents showed that molybdenum-based catalysts were more active than tungsten based catalysts. The study also showed that the catalytic performance of 2%Mo/H-ZSM-5 catalysts could be regenerated to appreciable levels by treatment of the catalysts in air at 600oC. The possibility of using Mo/H-ZSM-5 catalysts for the aromatisation of propane was also evaluated at 530oC, with consideration of three variables, namely, the molybdenum loading, the reaction temperature and %XRD crystallinity. The results indicated that impregnation H-ZSM-5 catalysts with molybdenum led to lower iv propane aromatisation activities. This lower activity was attributed to the lower Brønsted acid sites in the Mo/H-ZSM-5. The activities of the catalysts could be improved by operation at higher temperatures, but the rate of deactivation was also improved at higher temperatures. In line with the observations from the conversion of methane, higher activities were observed when the %XRD crystallinity of the catalyst was 61%.