Hadebe, Menzi Bright2024-07-142024-07-142023-10Hadebe, Menzi Bright. (2023). Verifying the Quality and Performance of Grout Using Sensor Technology. [Master's dissertation, University of the Witwatersrand, Johannesburg]. WIReDSpace. https://hdl.handle.net/10539/38916https://hdl.handle.net/10539/38916A research report submitted to the Faculty of Engineering and the Built Environment, University of the Witwatersrand, Johannesburg, in partial fulfilment of the requirements for the degree of Master of Science in Engineering, in the School of Mining Engineering, in 2023.Underground mines systematically install ground support to stabilize excavations and provide safe working environments. Support units, such as rock bolts and cables, are commonly filled with cementitious grout to effectively prevent corrosion, maintain bonding behaviour between the support unit and grout, and enhance the load transfer between the grout and surrounding rock mass. The grouting process is however time consuming and labour-intensive, which leads to haphazard installations. These substandard grout installations are only observed after rock fall instabilities occur when the quality and extent of grouting inside a support hole are exposed and can be observed. The need to monitor grout installations increased (provide assurance) but remained a challenge due to the invisibility of grout inside the support hole. The invisibility of the grout column inside the support hole renders the routine quality control inspections of installed support units ineffective. This ineffectiveness of quality control inspections has led to a growing need to monitor grout installations with smart technologies to provide quality assurance of full-column grouting. In its current state, grout technology in the mining industry can only measure the extent of grout inside a support hole directly after installation (limited battery life). It cannot measure the loss of grouting material into near borehole fractures, shrinkage, quality of grout inside the support hole or its impact on support performance. These factors are critical to the success of an effective support system and pose a significant safety risk when overlooked. This research report will describe how grout sensor technology data was recorded and used to verify the extent and quality of cementitious grout inside support hole installations at laboratory and deep-level mine study sites. Grout sensor technology, in practice, utilizes several grout sensors placed at predetermined positions along a support unit with a receiver attached to the collar of the support hole. Electrical resistivity data from each sensor is collected using a grout detector. Depending on the position of each grout sensor, the extent of grout inside a support hole can be confirmed, hence eliminating the need for speculative and ineffective visual observations. The non-destructive verification and prediction of the quality and performance of grout inside support holes using sensor technology forms an invaluable strata control tool that can be used to identify sub-standard grouting operations and significantly improve safety at underground mines. This novel and innovative technology is a mining industry first.en©2023 University of the Witwatersrand, JohannesburgCementitous groutGrout sensorGrout dedectorSafetyFull-colomn groutingUCTDSDG-17: Partnerships for the goalsDissertationUniversity of the Witwatersrand, Johannesburg