Chemometric optimisation of cellulose extraction from Hemp: Removal of Synthetic Dyes from Aqueous Solutions Using Micro-Cellulose By Jessica Tsakani Mhlongo Student number: 844298 BSc (Hons) A dissertation submitted to the Faculty of Science at the University of the Witwatersrand, Johannesburg in fulfilment of the requirements for the degree of Master of Science in Chemistry. Supervisor: Dr Anita Etale Co-supervisor: Dr Yannick Nuapia Johannesburg, January 2023 i  DECLARATION I, Jessica Tsakani Mhlongo (844298), declare that this thesis “Chemometric optimisation of cellulose extraction from Hemp: Removal of Synthetic Dyes from Aqueous Solutions Using Micro-Cellulose” is my own, unaided work. It is being submitted for the Degree of Master of Science at the University of the Witwatersrand, Johannesburg. It has not been submitted before for any degree or examination at any other University. Jessica Tsakani Mhlongo Date: 20/01/2023 i  ABSTRACT Due to increasing awareness of the environmental impacts and costs of materials used in everyday products, industries are increasingly seeking more ecologically and environmentally friendly materials that are renewable, biodegradable, economically feasible, and have lower energy demands. As a result, recent research has focused on the extraction of natural materials such as cellulose, from plants, including agricultural biomass residue. As a cellulose source, agricultural biomass presents such advantages as being low-cost, widely available, environmentally friendly, and biodegradable. This study investigated the optimisation of cellulose microfibre extraction from Hemp (Cannabis sativa L.) bast fibres by organic acids via response surface methodology (RSM). The goal was to determine appropriate conditions under which organic acids could be applied, in order to replace the commonly used sulphuric acid process, thus providing a greener route for cellulose extraction. Upon extraction, surface treatment by cationisation was then performed in order to demonstrate their application in the remediation of water contaminated by various synthetic dyes. For the extraction of cellulose microfibres, hemp bast fibres were first subjected to alkali (4 wt% NaOH) and bleaching treatments using acetate buffer in aqueous chlorite. RSM was used to determine combinations of three processing conditions including acid concentration (45 – 64%), hydrolysis time (30 – 90 minutes), and temperature (45 – 65 ℃), using sulfuric acid, formic acid, and maleic acid. A central composite design model with 21 experimental runs was optimised using MODDE 13.1 software. Characterisation of cellulose and cellulose microfibres included surface morphology analysis by scanning electron microscopy (SEM), functional group analysis with Fourier Transform Infrared (FTIR) spectroscopy, crystallinity degree with X-ray diffraction (XRD) analysis and thermal stability analysis with thermogravimetric analysis (TGA). SEM confirmed that hydrolysis produced cellulose microfibres of varying size and morphology. FTIR spectra showed that the main chemical structure of cellulose was not altered during the hydrolysis process. TGA also showed that microfibres with high crystallinity resulted in good thermal stability, which is a favourable property for high temperature applications. The model suitably described the data (R2 =0.99; R2adj = 0.96). Microfibres with an average width of 6.91 µm, degree of crystallinity range between 40% and 75% and good thermal stability were produced with acid hydrolysis processes with assisted ultrasonic treatment. The optimum degree of crystallinity 83.21% was achieved with formic acid concentration of 62 wt%, hydrolysis time of 36 minutes, and hydrolysis temperature of 47 ℃ as predicted by the model. The optimisation results were validated to confirm the accuracy of the model. The data suggests that formic acid can be used as an alternative to sulfuric acid for synthesis of cellulose microfibres from biodegradable hemp waste fibres. ii  Using hemp plant fibres as a cellulose source, cationised hemp cellulose was synthesized and applied as an adsorbent for the removal of methyl orange (MO), and sunset yellow (SY) from aqueous solutions. For cellulose extraction, the previous method was utilised. Extracted cellulose fibres were functionalised using Glycidytrimethylammonium chloride (GTMAC) to synthesize cationised cellulose (GT-cellulose). Raw plant fibre, bleached cellulose, and GT-cellulose were characterised using SEM, FTIR, XRD, and TGA techniques. SEM showed long finger-like morphologies for all fibres and displayed that cationisation did not endorse any major modifications to the size and shape of the fibres. The FTIR spectra of raw hemp fibres, bleached cellulose, and GT-cellulose displayed functional group attributed to epoxy moieties of GTMAC, confirming cationisation. The crystallinity degree (CrI) of the fibres obtained from hemp bast material was 60%, which was improved following alkali and bleaching treatment extracting cellulose (CrI = 73%). XRD and TGA showed GT-cellulose with lower crystallinity degree and reduced thermal stability. For synthetic dye adsorption studies, the influence of pH, dosage of adsorbent, initial dye concentration, contact time, and temperature were investigated in batch experiments using GT-cellulose as an adsorbent. From the obtained results, the equilibrium processes were best described by Langmuir isotherm model for both dyes of interest, showing a monolayer adsorption. From the kinetic experiments, the adsorption processes for MO and SY dyes followed the pseudo first-order kinetic model indicating that the overall rate of dye adsorption could be governed by one of the reactants. The thermodynamic study showed that the adsorption processes for MO and SY were both endothermic and spontaneous in nature. Hemp bast fibres can therefore be regarded as a green and sustainable waste material for the preparation of cellulose microfibres with improved crystallinity, enhanced thermal stability and can be cationically- modified to act as an adsorbent for uptake of anionic dyes from aqueous solutions i  DEDICATION To my late grandmother SOPHIE NKHENSANI MHLONGO. Etlela hi kurhula N’wa Mhlongo. ii  ACKNOWLEDGEMENTS First and foremost, I would like to thank GOD for this opportunity and journey. I would like to sincerely thank Dr. Anita Etale and Dr. Yannick Nuapia at the University of the Witwatersrand for the supervisory role provided throughout this research. With their guidance and constructive feedback, I was able to conduct my masters research project effectively. Thank you for granting me this opportunity of growth and for your guidance, insights, advice, and encouragement throughout the seasons. A special mention to Mbongiseni Dlamini and Kgomotso Maiphetlho thank you for your kindness, assistance, and input in throughout this journey has been highly appreciated. To all the postgraduate students from the Environmental Analytical Chemistry group, thank you for your contribution in the form of positive feedbacks during group presentations, assistance with lab equipment and a peaceful working environment. To Dr. Mxolisi Motsa and Dr. Oranso Mahlangu from the University of South Africa (UNISA), thank you for immersing contributing to the success of this dissertation. To Boitumelo Tlhaole, thank you for always pouring out positive energy since first contact in 2019. To the Elite Master’s Squad- thank you for the friendship and support always. To The Girls (UJ) thank for the emotional support during the years, since 2014 you have played such important roles individually and as a group. To Dzunisani Mbedhli, and Moditsa Cordelia Rampya, I would thank you for carrying me through my good and worst days. To my aunt, Khanyisa Mhlongo, you have been there supporting and encouraging me from the very beginning of my tertiary studies and for that I will forever be grateful. Finally, my mother, Patricia Phamela Mhlongo, thank you so much for believing in me, you have always given me every opportunity to be great and for our endless conversations, encouragements, prayers in times of despair, and I am very grateful for you Mhana Nhunhu. Importantly, I would like to thank National Research Funding (NRF) of South Africa and Royal society for their financial support towards my studies. i  PRESENTATIONS 1. Mhlongo, J.T., Nuapia, Y., and Etale. A. ‘Synthesis of cellulose nanocrystals by mineral and organic acids: the influence of acid strength, exposure duration and temperature on structure of nanocrystals’ Poster presentation. 2021#RSC Poster Twitter Conference, Virtual, March 2021. 2. Mhlongo, J.T., Nuapia, Y., and Etale. A. ‘Optimisation of cellulose nanocrystal production using sulfuric acid and maleic acid’ Poster presentation. Chemical Nanosciences and Nanotech Early Career Virtual Poster Symposium, March 2021. 3. Mhlongo, J.T., Dlamini, M.L., Nuapia, Y., and Etale. A. ‘Development and application of cellulosic materials for treatment of dye-contaminated water’ Poster Presentation, 12th Wits Cross faculty Postgraduate Symposium 2021, Virtual, July 2021. 4. Mhlongo, J.T., Dlamini, M.L., Nuapia, Y., and Etale. A. ‘Adsorption of methyl orange, sunset yellow FCF, and Coomassie brilliant blue R dyes from aqueous solutions using cationised cellulose’ Poster presentation. National Young Chemist’s Symposium 2021, Virtual, July 2021. 5. Etale, A., Nhlane, D.S., Mosai, A. K., Mhlongo, J.T(Presenter)., Khan, A., Rumbold, K., and Nuapia, Y. B. ‘Synthesis and application of cationised cellulose for the removal of Cr(VI) from acid mine drainage contaminated water’ Oral presentation. AQUA 360 Conference- Water for all: Emerging Issues and Innovations, Virtual, August/September 2021. 6. Mhlongo, J.T., Dlamini, M.L., Nuapia, Y., and Etale. A. ‘Adsorption of anionic dyes using functionalised cellulose as adsorbent’ Poster presentation. 2nd Commonwealth Chemistry Posters- Building Networks to Address the Goals, Virtual, September 2021. 7. Mhlongo, J.T., Nuapia, Y.B., Motsa, M.M., Mahlangu, O.T., and Etale. A. ‘Green chemistry approaches for the extraction of cellulose nanofibres (CNFs): A comparison of mineral and organic acids’ Oral presentation. Nanoscience’s Young Researcher’s Symposium (NYRS) 2020/2021, Virtual, October 2021. i  PUBLICATIONS 1. Mhlongo, J.T., Dlamini, M.L., Nuapia, Y., and Etale. A. (2022). Synthesis and application of cationized cellulose for adsorption of anionic dyes. Materials Today: Proceedings, 62(3), pp 1-8, https://doi.org/10.1016/j.matpr.2022.02.100 2. Mhlongo, J.T., Nuapia, Y., Motsa, M.M., Mahlangu, O.T., and Etale. A. (2022). Green chemistry approaches for the extraction of cellulose nanofibres (CNFs): A comparison of mineral and organic acids. Materials Today: Proceedings, 62(1), pp 1-6, https://doi.org/10.1016/j.matpr.2022.02.088 3. Mhlongo, J.T., Nuapia, Y., Tlhaole, B., Mahlangu, O.T., and Etale. A. (2022). Optimization of Hemp Bast Microfibre Acid Hydrolysis Using Response Surface Modelling. Processes, 10(6):1150, DOI: 10.3390/pr10061150 i  TABLE OF CONTENTS DECLARATION ..................................................................................................................................... i  ABSTRACT ............................................................................................................................................. i  ACKNOWLEDGEMENTS .................................................................................................................... ii  PRESENTATIONS .................................................................................................................................. i  PUBLICATIONS ..................................................................................................................................... i  TABLE OF CONTENTS ......................................................................................................................... i  LIST OF FIGURES ................................................................................................................................ v  LIST OF TABLES ............................................................................................................................... viii  CHAPTER 1 INTRODUCTION ............................................................................................................ 1  1.1 Background and motivation .......................................................................................................... 1  1.2 Study aims and objectives ............................................................................................................. 3  1.3 Research justification .................................................................................................................... 3  1.4 Dissertation outline ....................................................................................................................... 4  1.5 References ..................................................................................................................................... 5  CHAPTER 2: LITERATURE REVIEW .............................................................................................. 11  2.1 Hemp fibres (Cannabis Sativa L.) .............................................................................................. 11  2.2 Cellulose and its hierarchical structure ....................................................................................... 11  2.2.1 Cellulose structure and properties ........................................................................................ 14  2.2.2 Cellulose microfibres (CMFs), cellulose nanofibres (CNFs), and cellulose nanocrystals (CNCs) .......................................................................................................................................... 16  2.3 Isolation techniques and their effects on crystallinity index and the surface morphology. ......... 17  2.3.1 Chemical methods ................................................................................................................ 17  2.3.2 Mechanical methods ............................................................................................................ 23  2.4 Response Surface Methodology .................................................................................................. 34  2.4.1 Box-Behnken design (BBD) ................................................................................................ 34  2.5 Cellulose surface modifications .................................................................................................. 37  2.5.1 TEMPO-mediated Oxidation ............................................................................................... 37  2.5.2 Cationisation ........................................................................................................................ 39  ii  2.6 Environmental pollutants ............................................................................................................ 46  2.6.1 Synthetic Dyes ..................................................................................................................... 46  2.6.2 Azo dyes, environmental fate, and human health ................................................................ 46  2.7 Conventional wastewater treatment methods .............................................................................. 49  2.7.1 Chemical method ................................................................................................................. 49  2.7.2 Biological methods .............................................................................................................. 49  2.7.3 Physical methods .................................................................................................................. 50  2.8 Adsorption process ...................................................................................................................... 54  2.8.1 Adsorbents for dye removal ................................................................................................. 55  2.9 References ................................................................................................................................... 66  CHAPTER 3: RESEARCH METHODOLOGY ................................................................................. 106  3.1 Chemicals .................................................................................................................................. 106  3.2 Equipment ................................................................................................................................. 106  3.3 References ................................................................................................................................. 107  CHAPTER 4: CHEMICALLY TREATED CELLULOSE AND ITS CELLULOSE MICROFIBRES FROM HEMP FIBRES: ISOLATION AND CHARACTERISATION............................................. 108  4.1 Introduction ............................................................................................................................... 108  4.2 Methods ..................................................................................................................................... 109  4.2.1 Extraction and purification of cellulose ............................................................................. 109  4.2.2 Synthesis of cellulose microfibres ...................................................................................... 109  4.3 Results and discussion .............................................................................................................. 110  4.3.1. Pretreatment of cellulose ................................................................................................... 110  4.3.2 Acid hydrolysis followed by ultrasonic treatment ............................................................. 111  4.3.3 Scanning Electron Microscope analysis ............................................................................. 112  4.3.4 Fourier Transform Infrared spectroscopy .......................................................................... 115  4.3.5 X-ray diffraction analysis ................................................................................................... 118  4.3.6 Thermogravimetric (TG) and Derivative Thermogravimetric (DTG) analysis.................. 121  4.4 Conclusion ................................................................................................................................ 125  4.5 References ................................................................................................................................. 126  iii  CHAPTER 5: OPTIMISATION OF ACID HYDROLYSIS OF HEMP FIBRES USING RESPONSE SURFACE METHODOLOGY .......................................................................................................... 134  5.1 Introduction ............................................................................................................................... 134  5.2. Methods .................................................................................................................................... 134  5.2.1 Response Surface Methodology experimental design ........................................................ 135  5.3 Results and discussion ............................................................................................................... 136  5.3.1 Interpretation of residual and coefficient plots .................................................................. 136  5.3.2 ANOVA analysis and lack of fit ........................................................................................ 138  5.3.3 Interpretation of Response Contour and Surface Contour plots......................................... 139  5.3.4 Optimisation and model verification .................................................................................. 142  5.4 Conclusion ................................................................................................................................ 143  5.5 References ................................................................................................................................. 143  CHAPTER 6: SYNTHESIS AND APPLICATION OF CATIONISED CELLULOSE FOR ADSORPTION OF ANIONIC DYES ................................................................................................ 146  6.1 Introduction ............................................................................................................................... 146  6.2. Methods .................................................................................................................................... 147  6.2.1 Cationisation of cellulose fibres ......................................................................................... 147  6.2.2 Methyl orange and sunset yellow dye adsorption studies .................................................. 148  6.2.3 Adsorption isotherms, kinetics, and thermodynamic parameters ....................................... 148  6.2.3.3 Thermodynamic analysis................................................................................................. 151  6.3 Results and discussion .............................................................................................................. 151  6.3.1 Characterisation of bleached treated and cationised cellulose ........................................... 151  6.3.2 Scanning Electron Microscope analysis ............................................................................. 152  6.3.3 Fourier Transform Infrared spectroscopy .......................................................................... 153  6.3.4 X-ray diffraction analysis ................................................................................................... 155  6.4 Adsorption experiments ............................................................................................................ 157  6.4.1 Effect of pH ........................................................................................................................ 157  6.4.2 Effect of adsorbent dosage ................................................................................................. 158  6.4.3 Effect of initial concentration ............................................................................................. 159  iv  6.4.4 Effect of temperature ......................................................................................................... 160  6.10.5 Effect of contact time ....................................................................................................... 161  6.5 Adsorption isotherms, kinetics, and thermodynamic parameters .............................................. 162  6.5.1 Adsorption isotherm models .............................................................................................. 162  6.5.2 Adsorption kinetic models ................................................................................................. 165  6.5.3 Thermodynamic analysis.................................................................................................... 168  6.6 Adsorption comparison studies between cellulose and GT-cellulose. ...................................... 169  6.7 Application of real water samples. ............................................................................................ 170  6.8 Conclusion ................................................................................................................................ 171  6.9 References ................................................................................................................................. 171  CHAPTER 7: CONCLUSION AND RECOMMENDATIONS ......................................................... 180  7.1 General conclusion .................................................................................................................... 180  7.2 Recommendations and future work .......................................................................................... 182  v  LIST OF FIGURES Figure 2.1: Sources of cellulose of various plant and animal species ................................................... 12  Figure 2.2: Applications of cellulose. ................................................................................................... 14  Figure 2.3: Molecular structure of cellulose showing the non-reducing ends, terminal reducing ends and cellobiose unit. ...................................................................................................................................... 15  Figure 2.4: Schematic of showing cellulosic fibres, cellulose microfibres, cellulose nanofibres, and cellulose nanocrystals with their respective sizes. ................................................................................ 17  Figure 2.5: Cellulose acid hydrolysis mechanism. ............................................................................... 19  Figure 2.6: SEM images for the CNC at different magnification (300, 100 and 50 µm), .................... 20  Figure 2.7: Schematic diagram of FeCl3-catalyzed FA hydrolysis for the integrated production of CNCs and CNFs ............................................................................................................................................. 21  Figure 2.8: Schematic diagram for the MA hydrolysis of bleached eucalyptus pulp to produce CNFs, along with acid crystallization, acid recovery, and acid reuse ............................................................. 22  Figure 2.9: Diagrammatic representation of the effects of cellulase on cellulose ................................ 23  Figure 2.10: Schematic diagram showing the production of individualized CNFs using ultrasonic treatment. ............................................................................................................................................. 24  Figure 2.11: Schematic diagram of a high-pressure homogenizer used for the isolation of CNFs....... 26  Figure 2.12: Geometry of 3k factor Box-Behnken design a) cube defined by the midpoints of the edges and a centre point; (b) three interlocking 22 factorial designs and a centre point. ................................ 35  Figure 2.13: Geometry of central composite design in three factors. ................................................... 36  Figure 2.14: Schematic diagrams of a TEMPO-mediated oxidization process for nanocellulose isolation .............................................................................................................................................................. 39  Figure 2.15: Mechanism of reaction between (a) epoxides and cellulose fibres, (desirable)(b) showing multiple substitution, and (c) alkaline hydrolysis of EPTMAC (undesirable) ...................................... 41  Figure 2.16: Schematic for physical and chemical adsorption mechanism ......................................... 57  Figure 4.1: Schematic showing extraction and preparation of cellulose microfibres from hemp bast fibres through acid hydrolysis process coupled with ultrasonic treatment……………………………110 Figure 4.2: Schematic showing the production of a) sulfuric acid, b) formic acid and c) maleic acid hydrolysis process from cellulose derived from hemp bast fibres. ..................................................... 112  Figure 4.3: SEM images of bleached cellulose a) 50 µm magnification and b) 10 µm magnification. ............................................................................................................................................................ 113  Figure 4.4: SEM images of hemp cellulose microfibres after acid hydrolysis ................................... 114  Figure 4.5: FTIR spectra of a) raw hemp fibre and bleached cellulose, b) sulfuric acid hydrolysed CMFs, c) formic acid hydrolysed CMFs, and d) maleic acid hydrolysed CMFs. .......................................... 116  Figure 4.6: X-ray diffractogram patterns of a) fibres (raw hemp fibre-red and bleached cellulose vi  fibreblack), b) sulfuric acid hydrolysed CMFs, c) formic acid hydrolysed CMFs, and d) maleic acid hydrolysed CMFs produced from hemp fibres. .................................................................................. 119  Figure 4.7: TG a) and DTG b) curves of raw hemp fibre and bleached cellulose fibres extracted from hemp fibre waste. ................................................................................................................................ 123  Figure 4.8: TG a) and DTG b) curves of sulfuric acid hydrolysed microfibres extracted from hemp fibre waste. .................................................................................................................................................. 123  Figure 4.9: TG a) and DTG b) curves of formic acid hydrolysed microfibres extracted from hemp fibre waste. .................................................................................................................................................. 124  Figure 4.10: TG a) and DTG b) curves of maleic acid hydrolysed microfibre extracted from industrial hemp fibre waste. ................................................................................................................................ 125  Figure 5.1: Residual plot of predicted versus observed crystallinity indexes (%) of CMFs extracted from hemp fibres.......................................................................................................................................... 140  Figure 5.2: Coefficients plot for acid hydrolysed CMFs crystallinity index (%). .............................. 142  Figure 5.3: Response contour plots for the response between a) hydrolysis temp vs acid conc., b) reaction time vs acid conc., c) reaction time vs hydrolysis temp and d) response surface plot from sulfuric acid hydrolysis. ...................................................................................................................... 144  Figure 5.4: Response contour plots for the response between a) hydrolysis temp vs acid conc., b) reaction time vs acid conc., c) reaction time vs hydrolysis temp and d) response surface plot from formic acid hydrolysis. ................................................................................................................................... 145  Figure 5.5: Response contour plots for the response between a) hydrolysis temp vs acid conc., b) reaction time vs acid conc., c) reaction time vs hydrolysis temp and d) response surface plot from maleic acid hydrolysis. ................................................................................................................................... 146  Figure 6.1: Schematic showing the preparation of cationised cellulose fibres extracted from hemp (Cannabis sativa L.) bast fibres………............................................................................................... 147 Figure 6.2: Desirable reaction scheme for the cationisation of cellulose using GTMAC................... 152  Figure 6.3: SEM images of a) bleached and c) cationised cellulose, and histograms of b) bleached and d) cationised cellulose. ........................................................................................................................ 153  Figure 6.4: a) FTIR spectrum of raw plant fibre, bleached cellulose, and GT-cellulose and b) FTIR spectrum of GTMAC solution. ........................................................................................................... 154  Figure 6.5: XRD specrums of a) raw plant fibre, b) bleached cellulose and c) GT-cellulose. ........... 156  Figure 6.6: a) TGA and b) DTA curves of raw plant fibre, bleached cellulose, and GT-cellulose. ... 157  Figure 6.7: a) Point of zero charge graph and b) Effect of solution pH of dyes (MO and SY) adsorbed onto GT-cellulose adsorbent. .............................................................................................................. 158  Figure 6.8: Effect of adsorbent dosage on the uptake of MO onto GT-cellulose adsorbent and b) Effect of adsorbent dosage on the uptake of SY onto GT-cellulose adsorbent ............................................. 159  vii  Figure 6.9: Effect of initial dye concentration on the uptake of MO and SY onto GT-cellulose adsorbent at 298.15 K. ......................................................................................................................................... 160  Figure 6.10: a) Effect on temperature on the uptake of MO onto GT-cellulose adsorbent and b) Effect on temperature on the uptake of SY onto GT-cellulose adsorbent. ......................................................161 Figure 6.11: a) Effect of contact time of MO dye onto GT-cellulose adsorbent over a period of 630 min and b) Effect of contact time of SY dye onto GT-cellulose adsorbent over a period of 630 min. ...... 162  Figure 6.12: Effect of contact time on MO adsorption and kinetic data fit to (a) pseudo first order and pseudo second order non-linear models. (b) Intra-particle diffusion for adsorption of MO onto GT- cellulose at 298.15 K. .......................................................................................................................... 165  Figure 6.13: Effect of contact time on SY adsorption and kinetic data fit to (a) pseudo first order and pseudo second order non-linear models. (b) Intra-particle diffusion for adsorption of SY onto GT- cellulose at 298.15 K. .......................................................................................................................... 166  Figure 6.14: Vant’ Hoff plot of MO and SY adsorption onto GT-cellulose ....................................... 168  Figure 6.15: Adsorption of MO and SY onto cellulose and GT-cellulose. ......................................... 170  Figure 6.16: Application of GT-cellulose to tap water, and sea water spiked with MO and SY (Initial dye concentration = 20 mg g-1, adsorbent mass = 10 mg, temperature 298.15 K, contact time for MO (120 min) and SY (270 min)). ............................................................................................................. 170    viii  LIST OF TABLES Table 2.1: Cellulose, hemicellulose, and lignin as major components in the chemical composition of various plants materials. ........................................................................................................................ 12  Table 2.2: Various sources of cellulose and their degree of polymerization (DP) ............................... 15  Table 2.3: Type of nanocellulose with their respective average particle sizes ..................................... 18  Table 2.4: Cellulose isolation techniques extracted from different sources. ........................................ 27  Table 2.5: Cellulose modifications from various sources ..................................................................... 43  Table 2.6: Chemical characteristics of Methyl Orange monoazo dye .................................................. 48  Table 2.7: Chemical characteristics of Sunset Yellow FCF monoazo dye .......................................... 49  Table 2.8: Conventional water treatment techniques for dye removal. ................................................ 53  Table 2.9: Various materials used as adsorbents for removal of dyes via adsorption processes. ......... 63  Table 4.1: Chemical functional groups of cellulose and hydrolysed cellulose derivatives. ............... 121  Table 4.2: The crystallinity index (CrI %), thermal degradation onset temperature (Tonset), and max degradation temperature (Tmax) of cellulose microfibres obtained from XRD, TG, and DTG curves respectively. ........................................................................................................................................ 125   Table 5.1: Experimental conditions and the types of acids to achieve optimum cellulose microfibres hydrolysis. ........................................................................................................................................... 135 Table 5.2: Results from the RSM-CCD experimental design and response data for sulfuric, formic, and maleic acid hydrolysis of cellulose extracted from Cannabis sativa L. bast fibres. ........................... 137  Table 5.3: Analysis variance estimated by ANOVA and statistical information for the crystallinity index (%) as a response from the optimisation of sulfuric, formic, and maleic acid hydrolysis treatment……………………………………………………………………………………………..139  Table 5.4: Observed vs predicted results of the optimum crystallinity index (%) .............................. 142  Table 6.1: The main functional groups observed on raw plant fibre, bleached cellulose, and GT- cellulose by FTIR spectroscopy and their corresponding wavenumbers. ............................................................................................................................................................. 155  Table 6.2: Crystallinity Index (CrI), Onset Temperature (Tonset), Maximum Degradation Temperature (Tmax), and Char Residuals at 900 °C Obtained from XRD, TGA and DTG plots. ............................ 156  Table 6.3: Adsorption isotherm parameters for the adsorption of MO and SY onto GT-cellulose. ... 164  Table 6.4: Comparison of other adsorbents adsorption isotherm parameters. .................................... 166  Table 6.5: Maximum experimental adsorption capacity of MO and SY onto GT-cellulose (adsorbent dosage = 10 mg, initial dye concentration= 75 mg L-1, contact time = 24 hrs). ................................. 169  Table 6.6: Kinetic adsorption model parameters of MO and SY onto GT-cellulose. ......................... 169  Table 6.7: Thermodynamic parameters for adsorption of MO and SY onto GT-cellulose. ................. 173 i    LIST OF ABBREVIATION AC Activated carbon AB 24 Acid Black 24 ADI Acceptable daily intake ADHD Attention deficient hypersensitivity disorder AGU Anhydroglucose units AM Acrylamide APSP Aminated pumpkin seed powder AOP Advanced oxidation processes BBD Box-Behnken design BC Bacterial cellulose BEP Bleached eucalyptus pulp BET Brunauer-Emmett-Teller BNFC Bacterial nanofibrillated cellulose [Bmim]Cl 1-Butyl-3-methylimidazolium chloride BSKP Bleached softwood kraft pulp CBH Cellulogluconase CC Coconut coir CCD Central-composite design CCR Corncob residue c-DAC Cationic dialdehyde nanocellulose CF Coagulation/flocculation CHPTAC 3-chloro-2-hydroxypropyltrimethylammonium chloride CMFs Cellulose microfibres CNCs Cellulose nanocrystals CNFs Cellulose nanofibres CNWs Cellulose nanowhiskers CR Congo Red CRHC Cationised rice husk cellulose CrI Crystallinity index CV Coefficient of variance DG B Diamine green B DP Degree of polymerization DPF Date palm fibres D-R isotherm Dubinin-Radushkevich isotherm DTG analysis Derivative thermogravimetric analysis ii  EBSE Eriochrome blue SE EG Endogluconases EMPH Ethylenediamine-modified peanut husk EPTMAC 2,3-epoxypropyl trimethylammonium chloride FA Formic acid FAO Food and Agricultural Organization FTIR Fourier-transform infrared spectroscopy GTMAC Glycidyl trimethylammonium chloride HDTMA Hexadecyltrimethylammonium HIUS High intensity ultrasonication HPH High-pressure homogenisation IPD Intraparticle diffusion JLP Jackfruit leave powder MA Maleic acid MCC Microcrystalline cellulose MO Methyl orange MMWS Modified methanol walnut shell NCC Nanocellulose crystals OPEFB Oil palm empty fruit brunch OPW Orange peel waste PAM-g-QC Polyacrylamide grafted quatenised cellulose PEI Polyethyleneimine PCC Purified coir cellulose PFO Pseudo-first order PSO Pseudo-second order p-TsOH p-toluene sulfonic acid Q-CNF Quatenised cellulose nanofibres RHC Rice husk cellulose RSM Response surface methodology SA Sulfuric acid SD Standard deviation SDG Sustainable development goals SEM Scanning electron microscope SMBAC Swietenia mahagoni bark activated carbon SY Sunset yellow TEM Transmission electron microscope TEMPO 2,2,6,6-tetramethylpiperidinyl-1-oxyl radical iii  TGA Thermogravimetric analysis Tmax Maximum thermal degradation temperature Tonset Thermal degradation onset temperature UIPAC International Union of Pure and Applied Chemistry UV-vis Ultraviolet visible WHO World Health Organization XRD X-ray diffraction 1  CHAPTER 1 INTRODUCTION 1.1 Background and motivation According to the United Nations, in 2019 the global population was estimated to be 7.7 billion, with a projected rise to be 8.5 billion by 2030, and with this increase, the need for sustainable food sources and safe and clean drinking water will rapidly increase causing a decrease in water quality and quantity due to increase water pollution (Sharma et al., 2019) (World Population Prospects, 2019). Water pollution is the contamination of water bodies such as groundwater, surface waters, lakes, rivers, seas, and oceans leading to poor water quality (Sharma et al., 2019). Pollution leads to a significant deterioration in water quality resulting in close to 675 million people living without access to safe drinking water. This can lead to contacting sickness from waterborne diseases such as cholera, guinea worm and these mostly occur in the rural areas in underdeveloped countries (Sharma et al., 2020). According to some statistics: • Over a decade ago, it was estimated that 1.2 billion people worldwide more especially in developing countries did not have access to safe drinking water and this figure is expected to be triple by 2025 (Mukheibir, 2010) • In 2019, 785 million people did not have access basic safe clean drinking-water service and more than 2 billion people worldwide used a drinking water source contaminated with feces (World Health Organization, 2019). • Contaminated drinking water is estimated to cause 485 000 diarrheal deaths each year (World Health Organization, 2019). • In least developed countries, 22% of health care facilities have no water service, 21% no sanitation service, and 22% no waste management service (World Health Organization, 2019) • On global scale, 26.3 million people per year die from drinking water contaminated with inorganic toxic heavy metals such as arsenic, chromium, lead, and cadmium, and organics such as dyes, pesticides, and surfactants (Jain, Varshney and Srivastava, 2016). • Due to the rapid rise in population growth, industrialization, climate change and water pollution, it is estimated that by 2050 the global population will be 9.7 billion people and over 40% of the world’s population will be living in water-stressed areas (Guppy and Anderson, 2017). Synthetic dyes are frequently used in many industries e.g. textile, cosmetics, leather, paper dyeing, printing and colour photography, pharmaceutical, food, etc., (Hashem and El-Shishtawy, 2001)(Konicki et al., 2015). When released into water systems, synthetic dyes may result in harmful 2 effects to humans and aquatic life such as increased heart rate, diarrhea, vomiting, shock, cyanosis, jaundice, and tissue necrosis even when present at low concentrations. Dyes can have carcinogenic and mutagenic effects in humans and animals (Mahida and Patel, 2016). They can be categorized as cationic, non-ionic, or anionic. Cationic dyes have a net positive charge when in water due to the presence of chemical groups such as amine whereas anionic dyes have a net negative charge due to sulfonate groups (Fernandes et al., 2020). The continued use of synthetic dyes has resulted in a growing challenge to develop efficient, reliable, environmentally friendly, and low-cost technologies to reduce contamination of water resources. Various technologies exist for the treatment of contaminated water including membrane separation (Liu et al., 2015), electrocoagulation (Dermentzis et al., 2011)(Kobya et al., 2011), electrodeposition (Verduzco et al., 2019), chemical oxidation(Mohan and Pittman, 2007), ozone treatment,, reverse osmosis (Mahdavi and Rahimi, 2018), co-precipitation (Mohan and Pittman, 2007), ion exchange (El Torky et al., 2016), simple adsorption (Ballav, Maity and Mishra, 2012) and a combination of two or more processes (Ibrahim et al., 2019). Adsorption is a simple and reliable method as it has been extensively used on a variety of contaminants. It is a process that uses adsorbents for the removal of substances from liquid or gaseous solutions followed by adsorption of the substances onto the surface of the adsorbent. This technique has been used extensively owing to its great advantages ease of use and operation, financial feasibility, wide availability, little to no sludge generation and high removal efficiencies, therefore it is applicable in wastewater treatment on a large-scale. For adsorption to work effectively, the experiments conditions such as pH range, metal concentration, adsorbent type, ligand concentration, particle size, and competing for ions are to be optimised (Nicomel et al., 2015)(Li et al., 2019)(Ahmad et al., 2015)(Awang et al., 2018). The adsorption process strongly depends on the type of adsorbent used and commonly used adsorbents include chitosan (Neeraja et al., 2016), bottom ash (Jarusiripot, 2014), natural zeolites (Sannino et al., 2012), nanomaterials such as activated carbon, graphene, carbon nanotubes (Sadegh et al., 2017)(Ilavský, Barloková and Marton, 2020)(Sujitha and Ravindhranath, 2016), activated alumina(Adegoke et al., 2017), Hydrous zirconium oxide (Kumar et al., 2018), rice husk ash(Vieira et al., 2014), fly ash(Adegoke et al., 2017), and agriculture by-products (Batmaz et al., 2014). Recently, the focus has increasingly been on the exploration of greener technological solutions, leading to increased interest in the use of cellulosic materials for applications in various fields. Cellulose is the most abundant natural polymer being a major component of higher plants, alongside lignin and hemicellulose (George and Sabapathi, 2015). The global production of cellulose has been estimated to be 1.5 × 1012 tons (Tavakolian, Jafari and Ven, 2020). To date, much of the cellulose in use has been 3 from wood sources (Pennells et al., 2020) but other sources, particularly agricultural wastes e.g., sugarcane bagasse, corn husks, hemp fibres, banana rachis etc are attracting significant attention. Cellulose is suitable for organic and inorganic pollutant remediation due to the presence of hydroxyl functional groups which can also be modified to improve adsorption (Jamshaid et al., 2017)(Tavakolian, Jafari and Ven, 2020). Through various treatments, cellulose nanomaterials can be extracted various techniques. Acid hydrolysis using most often, mineral acids e.g., sulphuric acid, is used to synthesize nanocrystals (Sartika et al., 2019). Work by Isogai and colleagues also showed that TEMPO-catalysed oxidation can be used to generate nanofibres with lengths up to 3 µm (Isogai, Saito and Fukuzumi, 2011). Importantly, both cellulose nanocrystals and nanofibres can be further modified with cationic or anionic surface groups in order to improve the adsorption capacity for organic and inorganic contaminants (Singh, Sinha and Srivastava, 2015)(Carpenter, de Lannoy and Wiesner, 2015) 1.2 Study aims and objectives In South Africa, hemp production results of wastes rich in cellulose which is available at lower cost due to their wide local availability and renewability. For this reason, the use of these agricultural wastes in science research has become of great interest. Therefore, the current work aimed to use of hemp fibres as cellulose sources renewable and biodegradable material for applications in water remediation studies. The following objectives were pursued to achieve this goal: i. To investigate green approaches for the extraction of cellulose from hemp waste using organic and mineral acids using response surface methodology for the selection of reaction conditions i.e., acid type, acid concentration, reaction temperature and duration. ii. To characterise extracted cellulose for their physical and chemical properties using scanning electron microscope (SEM), X-ray diffraction (XRD). thermogravimetric analysis (TGA), and Fourier-transform infrared spectroscopy (FTIR). iii. To modify the surface of extracted cellulose fibres by cationic moieties using glycidyl trimethylammonium chloride (GTMAC). iv. To determine the removal efficiency of anionic dyes from water using cationised cellulose. 1.3 Research justification Natural Cellulose is a renewable, low-cost, and biodegradable material that can be extracted from a variety of living and non-living organisms. Hemp bast fibres is a great source of cellulose (78%) and with legal hemp farming in South Africa increased production of hemp waste could result. Further resulting in a surge of under-utilised waste material that are burnt unused. Adsorption is a simple, low- cost, and reliable process that has been vastly used for remediation of organic and in organic 4 contaminants using cellulose materials as a natural adsorbent. To our best knowledge, there is no literature that has covered the use cationised cellulose extracted from hemp bast fibres for remediation of anionic dyes (methyl orange and sunset yellow) from aqueous solutions 1.4 Dissertation outline Chapter 1: Introduction to study This chapter gives a brief background introduction into the world of water scarcity on a global scale, pollution caused by synthetic dyes, extraction techniques and use of agricultural cellulose residue and cellulose material as adsorbents. It also highlights information of the main research aim and objectives for the work to be conducted, and the research justification. Chapter 2: Literature review This chapter is the core component of the dissertation in which phrases are defined and elaborated. Hemp bast fibre as a cellulose source is discussed with focus on preparation and extraction techniques. Response surface methodology (RSM) as an optimisation method and cellulose modification techniques are discussed. Furthermore, synthetic dye water remediation using cationised cellulose fibres is discussed in the following chapter. Chapter 3: Research methodology i. The major intention of this chapter is to clarify on experimental protocol of the research. It brings attention to all chemical reagents, equipment, Characterisation techniques, and adsorption experimental procedures. The experimental procedures were divided into a series of activities outlined below: ii. Preparation and extraction of cellulose fibres from Industrial Hemp (Cannabis sativa L.) bast fibres waste through alkali and bleaching treatments. ii. Green chemistry synthesis of cellulose microfibres (CMFs) through mineral and organic acid hydrolysis coupled with ultrasonication method. iii. Preparation of cationised cellulose fibres using GTMAC, as cationising agent. iv. Characterisation techniques employed for all cellulose derived fibres were Scanning Electron Microscope (SEM), Fourier Transform Infrared (FTIR) spectroscopy, X-ray diffraction (XRD) analysis and Thermogravimetric analysis (TGA). 5 v. Adsorption parameters included solution pH, initial concentrations, adsorbent dosage, temperature effects, and contact time. Ultraviolet-visible (UV-vis) spectroscopy was used to measure the dye concentration after adsorption Chapter 4: Chemically treated cellulose and its cellulose microfibres extracted from hemp fibres: Isolation and Characterisation This chapter focuses on the acid hydrolysis extraction and characterisation of cellulose microfibres extracted from industrial hemp (Cannabis Sativa L.) plant fibres Chapter 5: Optimisation of acid hydrolysis of hemp fibres using response surface methodology In this chapter a response surface methodology with 33 full factorial experimental design was adapted to optimise organic and mineral hydrolysis in respect to acid concentration, temperature, and reaction time to obtain fibres high in crystallinity. Chapter 6: Synthesis and application of cationised cellulose for adsorption of anionic dyes This chapter presents the results of experiments conducted to examine the removal of azo dyes, methyl orange and sunset yellow by cationised cellulose. The chemical and physical characteristics of modified and unmodified cellulose are fully compared and discussed here. The adsorption efficiencies of raw plant fibre treated cellulose and cationised cellulose for remediation azo dyes are compared and discussed, primarily focusing on the influence of the following adsorption parameters: solution pH, mass of adsorbent, initial adsorbate concentration, contact time and reaction temperature. The applicability of the adsorbent on tap and seawater were also investigated. Adsorption isotherms and kinetic modelling were used to describe the adsorption behavior between adsorbate-adsorbent interactions. Chapter 7: Conclusions and Recommendations The general concluding remarks on the work covered in the study and future recommendations are made in this chapter. 1.5 References Adegoke, K. A., Oyewole, R. O., Lasisi, B. M., and Bello, O. S. 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(2014) ‘Adsorption of Lead and Copper Ions from Aqueous Effluents on Rice Husk Ash In A Dynamic System’, Brazilian Journal of Chemical Engineering, 31(02), pp. 519–529. World Health Organization (2019) Drinking-water. Available at: https://www.who.int/news- room/factsheets/detail/drinking-water (Accessed: 22 May 2021). World Population Prospects (2019). . 11 CHAPTER 2: LITERATURE REVIEW 2.1 Hemp fibres (Cannabis Sativa L.) Schultes wrote: “Hemp is a green, very abundant and ubiquitous plant, economically valuable, a versatile and multipurpose product, possibly dangerous and certainly in many ways mysterious” (Schultes 1970) Hemp (Cannabis sativa L.) is one of the most cultivated and used industrial crops worldwide. Hemp has an estimated world production of 214×103 tons per year (Rahman et al., 2018). Hemp produces two types of natural fibres namely, bast fibres which are the fibrous form and woody core fibres (also known as Hurds) which is the granular form, and both are abundant in nature (Morin-Crini et al., 2018). Hemp bast fibres are mainly composed of 76% cellulose, 14% hemicellulose, 5% lignin, 1% pectin’s, and 6% of other substances, whereas Hurds are composed of 48% cellulose, 24% hemicellulose, 19% lignin, 2% ash and less than 5% of other substances (Väisänen et al., 2018)(Salami et al., 2020). Hemp fibres are low cost, biodegradable, environmentally friendly, durable, ease of processing, low density, and have good mechanical properties compared to synthetic fibres (Abraham, Wong and Puri, 2016)(Jarabo et al., 2012). Furthermore hemp fibres have several industrial uses such as reinforcements for building materials, textile, paper processing, medicine, cosmetics, pharmaceuticals food manufacturing, detergent and bio-composites (Salami et al., 2020)(Jarabo et al., 2012)(Kassab et al., 2020). 2.2 Cellulose and its hierarchical structure Cellulose was first isolated in 1839 by the French chemist, Anselme Payen while studying various wood sources (Devabaktuni Lavanya, P.K.Kulkarni, Mudit Dixit, Prudhvi Kanth Raavi, 2011). Cellulose is a vital structural component of the cell walls of higher plants. It contributes up to 90 % of cotton, 80 % of hemp, 75 % of flax and 40-50% of wood (see Table 2.1) (Hokkanen, Bhatnagar and Sillanpää, 2016)( Huang et al., 2020a). Cellulose can be found in a number of living organisms such as amoeba, algae, fungi and bacterium acetobacter xylinum and even in some aquatic animals e.g tunicates (Figure 2.1) (Dong, Roman and Long, 2014)(Mansoori et al., 2020). Cellulose is the most abundant and renewable natural polymer on Earth. The global production of cellulose has been estimated to be 1.5 × 1012 tons each year (George and Sabapathi, 2015)(Tavakolian, Jafari and Ven, 2020). Cellulose has a wide range of physical and physiochemical properties such as high stiffness, high strength, biocompatibility, renewability, excellent thermal stability, high sorption capabilities and non-toxicity (Ratajczak and Stobiecka, 2020). Furthermore, due to previously mentioned properties and low cost, cellulose and other biopolymer materials attract more attention for applications in a variety of areas such as reinforcement 12 agents, water treatment, food packaging, textiles, bio-composite, medicine, and many more as shown in Figure 2.2(Abouzeid et al., 2019) (Di Giorgio et al., 2020)(Abiaziem et al., 2019). Cellulose as a main component of biomass has been used for decades for a wide variety of applications and will continue to be investigated and applied in the future to contribute to environmental and economic improvement. Figure 2.1: Sources of cellulose of various plant and animal species Table 2.1: Cellulose, hemicellulose, and lignin as major components in the chemical composition of various plants materials. Source Percentage composition (wt %) Ref Cellulose Hemicellulose Lignin Softwood 42 40 32 (Tarasov et al., 2018) Hardwood 51 38 31 (Tarasov et al., 2018) Hemp fiber 74 14 5 (Väisänen et al., 2018) Corn husk 42 41 13 (De Carvalho Mendes et al., 2015) Sugarcane bagasse 46 24 24 (Candido and Gonçalves, 2019) Bamboo 35 27 11 (Wijaya et al., 2019) Tea stalk 35 20 28 (Guo et al., 2020) 13 Rice husk 35 25 20 (Motaung and Linganiso, 2018) Rice straw 37 29 23 (Ratnakumar et al., 2022) Sorghum 46 15 17 (Motaung and Linganiso, 2018) Maize stem 39 28 15 (Longaresi et al., 2019) Banana trunks (Musa acuminata) 33 39 27 (Merais et al., 2022) Banana rachis 34 8 16 (Gabriel et al., 2020) Calotropis procera fiber 64.1 19.5 9.7 (Song et al., 2019) Corn stalk 38 46 16 (Chen et al., 2020) Corn stover 40 28 10 (Hassan et al., 2016) Garlic straw 41 18 6 (Kallel et al., 2016) Yerba mate fiber 29 25 29 (Ju et al., 2020) Peanut shell 30 19 29 (Chen et al., 2020) Pineapple waste (roots) 42 32 19 (Maisyarah et al., 2019) Kans grass (Saccharum spontaneum) 48 32 17 (Baruah et al., 2020) Date seed (Phoenix dactylifera L.) 25 25 31 (Abu-thabit et al., 2020) Eggplant plant (Solanum melongena L.) 63 7 23 (Bahloul, Kassab, El, et al., 2021) Sugar palm fibers 37-54 4-8 17-25 (Ilyas et al., 2021) 14 Figure 2.2: Applications of cellulose. 2.2.1 Cellulose structure and properties Cellulose is a long linear polysaccharide chain consisting of repeating units of D-glucopyranose also commonly known as anhydroglucose units (AGU) in a chair conformation with molecular formula of (C6H11O5)n. The AGU are joined together by β-1,4-glycosidic linkages formed between C1 and C4 position to form a dimer of glucose known as cellobiose (Figure 2.3) (Mansoori et al., 2020)(Hokkanen, Bhatnagar and Sillanpää, 2016)(Abouzeid et al., 2019). Each repeating unit of AGU has three highly reactive hydroxyl (OH-) groups which contribute to cellulose’s properties (hydrophilicity, degradability, chirality), each one at position C2, C3, and C6 (Dong, Roman and Long, 2014). The hydroxyl groups at position C2 and C3 are secondary alcohols and the hydroxyl group at position C6 is a primary alcohol making them hydrophilic in nature. Moreover, cellulose does not dissolve in water and most common solvents (acetone, ethanol, methanol) due to strong hydrogen bonding interactions between cellulose chains (Jasmani and Thielemans, 2018). Within the cellulose chains, crystalline domains are formed due to van der Waals forces formed between the glucose units and hydrogen bonds formation between the cellulose chains (Hokkanen, Bhatnagar and Sillanpää, 2016). As shown in Figure 2.3, cellulose chains are made up of two chemically different ends: the non-reducing end is the one end with a closed ring structure and the reducing end is the opposite end which has a free anomeric carbon atom of hemiacetal nature in equilibrium with an aldehyde (Jasmani and Thielemans, 2018)(Eyley and Thielemans, 2014). The degree of polymerization (DP) as the number of glucose unit in a polysaccharide chain molecule given as n, strongly depends on the cellulose source and treatment 15 conditions applied for the isolation of cellulose (Jasmani and Thielemans, 2018)(Seddiqi et al., 2021). The DP of cellulose materials can range from hundreds to a few thousands (Table 2.2). Figure 2.3: Molecular structure of cellulose showing the non-reducing ends, terminal reducing ends and cellobiose unit. Table 2.2: Various sources of cellulose and their degree of polymerization (DP) Source Type Degree of polymerization (DP) Ref Wood Hardwood/softwood 1200-10,000 (Seddiqi et al., 2021)(Pei et al., 2013) Wood pulp 300-1700 (Dong et al., 2014)(Jasmani and Thielemans, 2018) Wood CNF 250-3500 (Seddiqi et al., 2021) Plants Cotton 800-10,000 (Jasmani and Thielemans, 2018)(Ioelovich, 2014) Sugarcane bagasse 974–1039 (Bian et al., 2014) Corn husk 50-300 (El-Torky et al., 2016) Hemp 200-1300 (Ji et al., 2021) Bacteria 2000-16,000 (Yang et al., 2019)(Danafar, 2020)(Wang, Tavakoli and Tang et al., 2019) Algae Up to 10,000 (Santmarti and Lee, 2018) Tunicate 700-3500 (Zhao and Li, 2014) 16 2.2.2 Cellulose microfibres (CMFs), cellulose nanofibres (CNFs), and cellulose nanocrystals (CNCs) Over the years in order to improve cellulose application in various industries, cellulose fibres have been derived from several sources with the aim to improve cellulose's mechanical and physical properties such as low density, high tensile strength and stiffness, high aspect ratio, and high specific surface area for applications in water and wastewater treatment, paper making, biomedical engineering, and energy production (Abouzeid et al., 2019)(Shak, Pang and Mah, 2018)(Xie et al., 2018). Cellulose materials are thought of as emerging readily available biomass materials that is cost-effective, renewable, biocompatible, biodegradable, and causes little to no toxicity towards the environment.The Hierarchal nature cellulose is that it can be converted into different structures like microcrystalline cellulose (MCC), cellulose microfibres (CMFs), cellulose nanofibres (CNFs), cellulose nanocrystals (CNCs) using various treatments and approaches and Table 2.3 can be used to distinguish cellulose using their varying sizes (Figure 2.4). Purified CMFs can isolated from raw biomass sources by chemical treatment methods such as alkaline treatment using NaOH to remove hemicellulose followed by bleaching treatment using sodium chlorite to remove lignin material to bleach the fibres (Puttaswamy, Srinikethan and Shetty, 2017)(Ait Benhamou et al., 2022). Due to strong intra- and inter-molecular hydrogen bonds and van der Waals forces interactions within the cellulose molecular chain, the extraction and isolation of pure cellulose from the source is influenced by pretreatment methods that are used to aid the removal hemicellulose, lignin, pectin, ash, wax and other non-cellulosic materials from biomass materials (Wang, 2019)(Shamsabadi, Behzad and Bagheri, 2015). CMFs usually exhibit several micrometer-wide fiber diameters and are composed of both crystalline and amorphous regions (Risite et al., 2022). Several other methods have also been used such as enzymatic hydrolysis, high-pressure homogenizer (SanchezSalvador et al., 2019), organosolv pretreatment (Ferreira et al., 2018), and steam explosion (Sonia and Dasan, 2013)(Tanpichai, Witayakran and Boonmahitthisud, 2019). CNFs are webbed-like cellulose particles composed of both crystalline and amorphous regions (Feng et al., 2018). CNFs have diameters less than<100 nm and lengths of 500 nm or even longer (Du et al., 2017). CNFs can be isolated from various cellulosic sources via mechanical treatments such as microfluidizer (Pacaphol and Aht-Ong, 2017), high-intensity ultrasonication (Kusumaningrum et al., 2020), high-pressure homogenisation (Li et al., 2014)(Wang et al., 2015), cryocrushing (Alemdar and Sain, 2008), grinding process (Xie et al., 2018), enzymatic hydrolysis (Tibolla, Pelissari and Menegalli, 2014), TEMPO oxidation method (Yang et al., 2017), or a combination of two or more processes (Hu et al., 2017)(Soni, Hassan and Mahmoud, 2015). CNCs are rod-like shaped cellulose particles of highly crystalline nature with diameter size of 5 - 30 nm and length size of 100 nm up to several 𝜇m (Wijaya et al., 2019). CNCs can be isolated from cellulose using several methods for example, acid hydrolysis (Wijaya et al., 2019), enzymatic hydrolysis (Cui et al., 2016), high-pressure homogenisation (Lee et al., 2018), high-sheer 17 homogenisation (Zhao et al., 2013), microfluidisation (Khan et al., 2014), and/or a combination of two or more methods (Tang et al., 2014). Figure 2.4: Schematic of showing cellulosic fibres, cellulose microfibres, cellulose nanofibres, and cellulose nanocrystals with their respective sizes. Table 2.3: Type of nanocellulose with their respective average particle sizes Type of nanocellulose Sources of cellulose Average particle size Ref Cellulose microfibers (CMFs) Doum tree, pineapple leaves, hemp Diameter of several micrometres (Bahloul, Kassab, Aziz, et al., 2021)(Tanpichai et al., 2019) Cellulose nanofibers (CNFs) Wood, cotton, hemp, flax, straw, tunicin, algae, bacteria Width: 5–60 nm. Length: few microns (Wang, 2019)(Shak et al., 2018) Cellulose nanocrystals (CNCs) Wood, cotton, hemp, flax, straw, tunicin Width: 5–70 nm Length: 100 nm to several micrometres (Hokkanen et al., 2016)(Xie et al., 2018) 2.3 Isolation techniques and their effects on crystallinity index and the surface morphology. 2.3.1 Chemical methods Chemical methods such as acid hydrolysis and enzymatic hydrolysis have been of great interest for the isolation of nanocellulose from various sources. 18 2.3.1.1 Acid hydrolysis Acid hydrolysis treatment breaks apart the 𝛽-glycosidic bonds of the amorphous regions and crystalline regions of cellulose. This removes amorphous regions resulting in a distinct single crystalline region called CNCs with rod-like configuration and high crystallinity (Figure 2.5) (Yang et al., 2019)(Zimmermann et al., 2016). During acid hydrolysis, the tightly packed cellulose chain undergoes an acid attack on the amorphous (disordered) regions during which the hydronium ions invade these regions encouraging the hydrolytic cleavage of glycosidic linkages in the process in order to isolate the acid attack resistant crystalline structures resulting in CNCs (Zimmermann et al., 2016)(Pereira and Arantes, 2018). Acid hydrolysis is the most frequently used method to yield CNCs due to its high efficiency for CNC preparation, and this can be achieved by using sulfuric acid (Lu and Hsieh, 2010)(de Andrade et al., 2019), hydrochloric acid (Huntley et al., 2015), p-toluenesulfonic acid (p-TsOH) (Wang et al., 2019), formic acid (Liu et al., 2016), maleic acid (Seta et al., 2020), phosphoric acid (Risite et al., 2022), hydrobromic acid (Sadeghifar et al., 2011), and other mixed acids (Wang et al., 2019)(Frost and Johan Foster, 2020). Figure 2.5: Cellulose acid hydrolysis mechanism. 2.3.1.2 Sulfuric acid hydrolysis Sulfuric acid (SA) is a strong mineral acid (pKa -3.0 and 2.0) and has the chemical formula H2SO4 (Almashhadani et al., 2022). SA is most frequently used in lignocellulosic residues hydrolysis, as it produces negatively charged surface charges to produce more stable CNC suspensions with good dispersibility in water. Consequently, because of the sulfate groups on the crystalline surface, this reduces the thermal stability of the fibres (Xie et al., 2018)(Jung, Choi and Yang, 2013). Shaheen et al, investigated the potential of commercially non-recyclable wood waste (sawdust) for the isolation of CNCs via acid hydrolysis together with ultrasonication technique. Alkaline treatment using 1.0 M NaOH was used to delignify sawdust material followed by sodium chlorite bleaching treatment for the removal of any non-cellulosic materials. Acid hydrolysis conditions of 65 wt% H2SO4 at 60℃ for 60 19 min were followed and CNCs were collected by centrifugation to remove traces of sulfate salts followed by dialysis to remove free acid then freeze-dried to produce CNC powder. From the results, the combination of sonication and chemical treatment had been effective for extraction of CNC with rodlike shape of the highly stiffened cellulose crystals like sticks and average diameter of 35.2 ± 7.4 nm were confirmed from SEM (Figure 2.6) and TEM, respectively. The CNC crystal structure is in accordance with cellulose type I with crystallinity index ⁓90%, according to the XRD data. (Shaheen and Emam, 2018). Figure 2.6: SEM images for the CNC at different magnification (300, 100 and 50 µm), (Image adapted from (Shaheen and Emam, 2018)). Liu et al, also studied the extraction of CNCs from a waste material namely corncob residue (CCR). Prior to acid hydrolysis, alkaline and bleaching treatments were employed to treatment the CCR. Hydrolysis conditions of 64 wt% H2SO4 with 45℃ for 60 min was used and produced rod-like nanocrystals with an average diameter of 5.5 ± 1.9 nm. The nanocrystals produced seemed to be well dispersed and individualized due to the presence of negatively charged sulfate groups on the surface of the CNCs and the crystallinity of the CNC was found to be 55.9% decreasing from raw CCR (61.5%). Furthermore, this could be explained by the fact that the strong acid distorted the amorphous portion of cellulose as well as the crystalline portion during hydrolysis (Liu et al., 2016). In addition, Van Pham et al, studied the extraction of thermally stable CNCs from waste newspaper by sulfuric acid hydrolysis. The results showed that CNCs with rod-shaped structures were obtained with average diameters of about 12.3 ± 2.8 nm, high crystallinity index of 80.15%, and improved thermal stability with the crystalline regions of cellulose allowing for high temperature applications (Van Pham et al., 2020) Although the use strong mineral acids such as sulfuric acid produces high crystallinity cellulose particles, there are a few drawbacks (non-environmentally friendly, high operational and maintenance costs, highly corrosive to equipment and not easily recovered). Organic acids as alternatives to improve cellulose acid hydrolysis has been studied. For this study, formic and maleic acid were compared with 20 sulfuric acid in terms of surface morphology, chemical analysis, crystallinity degree and thermal stability. 2.3.1.3 Formic acid hydrolysis Formic acid (FA) is a weak organic acid with the chemical formula HCOOH. FA can be used to prepare CNC with longer rod-like structures under controlled conditions. As a result of its low boiling point (about 100.8 ℃), FA is readily recoverable and reusable in multiple reactions, less corrosion to equipment and is environmentally friendly (Li et al., 2015) Liu et al, used 88 wt% formic acid to extract CNC from corncob residue and produced long rod-like nanocrystals with an average diameter of 6.5 2.0 nm thereby forming agglomerated CNCs with high crystallinity of ~64% and good thermal stability (Liu et al., 2016). In addition, Lv’s et al, group demonstrated the tailored and integrated production of functional CNCs and CNFs through formic acid hydrolysis. CNCs and CNFs produced were tailored with sustainable characteristics appropriate for use in polymeric materials owing to the hydrophobic surfaces (see Figure 2.7). CNCs and CNFs exhibited high crystallinity index values of 79.1% and 61.0%, respectively. The surface morphology of the CNCs and CNFs was shown to be differentiable where CNCs had the average diameter of 11 nm, and average length of 141 nm, whereas CNFs microfibrils bundles of several length (Lv et al., 2019). Formic acid hydrolysis was found to be able to isolate CNCs from oil palm empty fruit bunch (OPEFB). The resultant CNCs were found have high crystallinity index (69.82%) with needle-like structures (bin Jumhuri et al., 2017). Figure 2.7: Schematic diagram of FeCl3-catalyzed FA hydrolysis for the integrated production of CNCs and CNFs (Image adapted from (Lv et al., 2019)). 2.3.1.4 Maleic acid hydrolysis To overcome challenges faced with mineral acid hydrolysis, solid acids (maleic acid, oxalic acid, phosphotungstic acid) have been applied in hydrolysis as hydrolysis catalysts. Maleic acid (MA) is a solid organic acid and has chemical formula HO2CCH=CHCO2H. MA has considerable advantages 21 compared to mineral acids such as that it causes less corrosive to equipment, safe for storage, low transportation costs, cheap, environmentally friendly, easy to recover, uses milder reaction conditions, possible surface modification during hydrolysis, and higher boiling points (Wang et al., 2019)(Seta, An and Liu, 2021)(Nurhadi et al., 2022). Seta et al, used a green approach to isolate and extract CNCs through MA hydrolysis from bamboo fibres. To increase the accessibility of MA molecules and reveal more hydroxyl groups on the surface of bamboo fibers, ball-mill pre-treatment were done to the cellulose fibres. MA hydrolysis resulted in improved crystallinity (CrI = 85-91%) due to the removal of amorphous region in cellulose (Seta et al., 2020). Wang et al, used MA to produce CNC and CNF extracted from bleached eucalyptus kraft pulp (BEP). Hydrolysis experiments were conducted using MA concentrations between 15–75 wt%, hydrolysis temperature ranges between 60–120℃, and hydrolysis reaction time between 5–300 min. The average length of CNCs produced was around 450−650 nm whereas CNFs produced were several micrometers longer and could not be deduced by AFM analysis (Wang et al., 2017a). In addition, a research group by Bian et al, found that carboxylated CNFs extracted from bleached pulp fibres using recyclable MA have average height of about 6−20 nm with entangled fibril networks and average crystallinity index of about 80% (higher than the original BEP). It is worth noting that as the severity of hydrolysis conditions increased, CNF with a shorter length and smaller diameter resulted, and CrI value was slightly reduced (Bian et al., 2019). Figure 2.8: Schematic diagram for the MA hydrolysis of bleached eucalyptus pulp to produce CNFs, along with acid crystallization, acid recovery, and acid reuse (Image adapted from (Bian et al., 2019)). 2.3.1.5 Enzymatic hydrolysis Cellulase is a multicomponent enzyme system that is widely utilised in enzymatic hydrolysis process, and it can be divided into three components namely endoglucanases (EG), cellobiohydrolases (CBH), 22 and β-glucosidase enzymes (Xie et al., 2018)(Tibolla, Pelissari and Menegalli, 2014). These enzymes have targeted reactivity and selectivity, thus the hydrolysis occurs in three parts i) firstly, the EG enzyme decomposes the amorphous region of cellulose by randomly hydrolysing the β-1,4-glycosidic linkages in a cellulose chain generating smaller fibres with new terminal chains, ii) secondly, by removing the crystalline region of cellulose, the CBH enzyme primarily targets the terminal chains of cellulose to form cellobiose and iii) lastly, β-glucosidase enzymes are used to hydrolyse cellobiose into glucose (Yi et al., 2020)(Tibolla et al., 2017)(Kargarzadeh et al., 2017). See mechanism for enzymatic hydrolysis in Figure 2.9. Figure 2.9: Diagrammatic representation of the effects of cellulase on cellulose (Image adapted from (Lynd et al., 2002)). Zhang et al, reported on production of CNFs using enzyme-assisted mechanical techniques and the results revealed that synthetized CNFs had diameters <100 nm, however the thermal stability of CNFs diminished as enzyme dosage was increased. This reduction in thermal stability of CNFs compared to original pulp reduces the applicability of CNFs in high temperature applications (Zhang et al., 2018a). Additionally, Tao and colleagues conducted research on enzymatic pretreatment to separate cellulose nanofibrils from bagasse pulp. using cellulase, alkali pretreatment and combination of ultrafine grinding and high-pressure homogenisation techniques. It was discovered that the produced CNFs had a diameter of approximately 30 nm, reduced crystallinity, and the cellulose crystal structure transitioned from type I to type II. Furthermore, CNFs prepared had lower thermal stability and this was ascribed to the removal of amorphous regions of cellulose by pretreatment, grinding and high-pressure homogenisation methods leading smaller fibre dimensions with each treatment (Tao et al., 2019). Long et al, stated that CNFs produced by xylanase-aided enzymatic pretreatment showed increased crystallinity. This increase 23 was attributed to the cleavage of the β-1,4-glucosidic linkages in the disordered region of cellulose fibre hence a decrease of polymerisation and an increase in crystallinity (Long et al., 2017). Although enzymatic hydrolysis has been utilised for isolation of CNCs/CNFs, it has been combined with other processes (high-pressure homogenisation, ultrafine grinding, alkali pretreatment processes) to extract effectively. In addition, Li and associates, reported the considerable evidence in a review supporting the challenges such as expensive equipment needed for extraction, high investment costs, secondary contamination, and production of inhibitors limit large-scale application of enzyme hydrolysis in industries (Li et al., 2022) 2.3.2 Mechanical methods Mechanical methods including high intensity ultrasonication (HIUS), high-pressure homogenisation (HPH), cryocrushing, microfluidisation, and grinding have gained interest for CNFs extraction over the past decades 2.3.2.1 High Intensity Ultrasonication (HIUS) Recently, the high-intensity ultrasonication (HIUS) technique has been vastly applied for the successful isolation and preparation of CNFs from various sources and it has attracted significant attention (Bracone, Luduena and Alvarez, 2022)(Dilamian and Noroozi, 2019)(Lee et al., 2020)(Chen, Yu and Liu, 2011). During the HIUS process, the effect of ultrasonic energy is applied to the polysaccharide chains of cellulose via a cavitation process which involves the formation, growth and rapid collapse of cavities in water through intense shear forces, shockwaves, and microjets (Chen et al., 2011)(Hu et al., 2017)(Kargarzadeh et al., 2017). Sonochemistry is the energy provided by the cavitation process which is between 10−100 kJmol-1 of hydrogen bond energy scale, capable of gradually decomposing cellulose weak interfibrillar hydrogen linkages thus forming CNFs from micron-sized cellulose fibres as shown in Figure 2.10 (Chen et al., 2011)(Ishak et al., 2020)(Lu et al., 2013)( Ji, Yu, Yagoub and Chen, 2021a). The characteristics of isolated CNFs by HIUS strongly depend on ultrasonic conditions such as process time, frequency, amplitude and solvent chemistry thus influencing the crystallinity degree, nanofibre size and thermal stability of nanofibres (Mazela et al., 2020)(Ji et al., 2020)( Ji, Yu, Yagoub, Chen, et al., 2021b)(Lee et al., 2020). 24 Figure 2.10: Schematic diagram showing the production of individualized CNFs using ultrasonic treatment (Imaged adapted from (Chen et al., 2011)). During the isolation of CNFs from culinary banana peel using HIUS with assisted chemical treatment, Khawas and Deka reported that increasing the ultrasonication output power reduced the size of CNFs forming thinner and needle-like structural fibrils compared to banana plant fibres. In addition, high crystallinity index values of about 63.64% and improved thermal stability was attained with higher power output during HIUS process, hence CNFs can be employed as a bio-nanocomposites due to its reinforcing properties. (Khawas and Deka, 2016). Abral et al, investigated the bacterial cellulose for the isolation of nano-sized bacterial cellulose (BC) particles via ultrasonication method and it was reported that nano-sized BC particles were successfully isolated with HIUS process. However, a decrease in crystallinity index values from 80% (no ultrasonication) to 68% (with ultrasonication) was reported which was attributed to reduced nano-sized BC particles isolated from the scission of the micro-length BC fibre by the high kinetic energy of a jet of liquid from acoustic cavitation produced by the ultrasonic equipment (Abral et al., 2018). Quite recently, Szymańska-Chargot et al, reported on the production of CNFs extracted from Hop stems by HIUS treatments and how HIUS influences the properties of extracted CNFs. Extracted CNFs showed a decrease in crystallinity degree from 67% to 60% and a decrease in the fibre diameter up to 4 nm as longer HIUS treatments were applied. In addition, CNFs with higher thermal stability were produced, suitable for applications as natural reinforced or packaging biocomponents (Szymańska-Chargot et al., 2022). 2.3.2.2 High-pressure homogenisation High-pressure homogenisation (HPH) is one of the most widely used mechanical methods applied for preparation of CNFs as it is a simple, economically feasible, and high efficiency technique and it lacks organic solvents (Li et al., 2012). The fundamental role of the HPH process is to cause high pressure (>150MPa), high shear, turbulence, and cavitation to cellulose pulp suspensions that is continuously 25 flowing through the homogenisation chamber (see Figure 2.11). Hence, this causes the disintegration of amorphous regions in cellulose, decreases size of cellulose fibres, results in dispersion of brokendown cellulose fractions thereby resulting in total cell disruption and consequently producing CNFs (Li et al., 2014)(Pacaphol and Aht-Ong, 2017)(Yi et al., 2020). In the past decade, most research shows that the cellulose fibre dimensions typically become smaller and more uniform as the number of homogenisation cycles increases. Therefore, high energy consumption can result due to increase in number of cycles, along with tedious equipment maintenance and low reliability (Yi et al., 2020). Furthermore, as cellulose is insoluble in most organic solvents including water, homogenisation can result in valve clogging because of the numerous extensive cellulose networks of intra and/or intermolecular hydrogen bonds and therefore needs assistance by inorganic solvents or other pretreatment methods (Wang et al., 2015)(Li et al., 2012). Figure 2.11: Schematic diagram of a high-pressure homogenizer used for the isolation of CNFs (Image adapted from (Kargarzadeh et al., 2017)) Previous studies reported by Tibolla et al, have shown that CNFs obtained by acid hydrolysis and high- pressure homogenisation processes have potential to be applied as reinforcing agents of polymeric matrixes in food packaging industries. The study extracted CNFs from banana peel bran through chemical and mechanical treatments and it was reported that CNFs with mechanical treatments showed a higher crystallinity index (average CrI ~66%) than those without mechanical treatments. In addition, as the number of cycles increases, the better the crystallinity index (Tibolla et al., 2018). Bacterial nanofibrillated cellulose (BNFC) was isolated from bacterial (Gluconacetobacter xylinus) cellulose by varying levels of high-pressure homogenisation (Kawee, Lam and Sukyai, 2018). The crystal characteristics of the fibres showed that homogenisation had no effect of the crystal structure of 26 cellulose dispute different applied pressures. However, the crystal size and crystallinity index of BNFC decreased as the pressure increased due to the shear forces destroying inter and/or intramolecular hydrogen bonds of cellulose and leading to the breakdown of the crystal structure. 27 Table 2.4: Cellulose isolation techniques extracted from different sources. Main process Cellulose source Pre-treatment Main Treatment Post-treatment Crystallinity Ref Acid hydrolysis Sugarcane bagasse waste Bleaching and alkaline treatment Acid hydrolysis using sulfuric acid. Washing, centrifugation, dialysis, and sonication ~69% (Wulandari et al., 2016) Waste office paper Mechanical pre-treatment, alkaline, and bleaching treatment. Maleic acid hydrolysis Washing, centrifuging, dialysis, sonication, filtration and drying. ~81% (Yeganeh et al., 2017) Sugarcane bagasse waste Not applicable Phosphoric acid hydrolysis with hydrogen peroxide treatment then homogenization. Washing and dialysis 64% (Wang et al., 2020) Brewery spent grain (BSG) Acid and alkali treatment followed by bleaching step. Acid hydrolysis using sulfuric acid Washing, centrifugation, sonication, and freeze- drying. 76.3% (Matebie et al., 2021) Ramie fibers Chemical treatments (de- waxing, alkaline and bleaching treatments) Acid hydrolysis using sulfuric acid Washing, centrifugation, dialysis, and ultra-sonication. 80-91% (Kusmono et al., 2020) 28 Corn husk Alkaline and bleaching treatment. Acid hydrolysis using 64% sulfuric acid. Washing, centrifugation, dialysis, and sonication 68.33% (Kampeerapappun, 2015) Bleached softwood kraft pulp (BSKP) FeCl3 catalyst Formic acid hydrolysis CNFs−Centrifugation and high-pressure homogenization. CNCs with HPH CNFs−52.91% CNCs−75.21% (Du et al., 2017) Bleached softwood kraft pulp (BSKP) Not applicable Formic acid hydrolysis Centrifugation and high-pressure homogenization. 49.0%−52.9% (Du et al., 2016) Enzymatic hydrolysis Banana peel bran Alkaline treatment, washing and centrifugation Enzymatic hydrolysis using xylanase Washing and centrifugation. 61.0% (Tibolla et al., 2017) Cotton fibres Fenton’s pre-treatment Enzymatic hydrolysis using cellulase. Not applicable ~85% (Jain and Vigneshwaran, 2012) Cotton fibres DMSO and NaOH, ultrasonic treatments Enzymatic hydrolysis with buffer solution of cellulose at 45℃ Centrifugation. 78.1% (Chen et al., 2012) 29 Flax and hemp fibres Washing, drying, chemical /ultrasonic/microwave pre- treatment. Enzymatic treatment in acetate buffer supplemented with endoglucanase and incubated in a shaker at 50℃. Centrifugation, washing, ultrafiltration, freeze drying. Not applicable (Xu et al., 2013) High-Intensity Ultrasonication (HIUS) Apple pomace Not applicable Precipitate calcium carbonate was used to prepare 0.2 wt% cellulose suspension. Ultrasonication treatment (t = 30/60 min, P = 40, 60, or 80% of Pmax). Vacuum filtration, and drying 50-58% (Szymańska- Chargot et al., 2018) Hop stems (Humulus lupulus L.) Shredding, acid pre- treatment, alkaline, and bleaching treatment. Ultrasonication treatment (power output 130W for 60 min) in an ice bat