Stability of Dry-Stack Masonry

Date
2006-11-01T08:07:10Z
Authors
Ngowi, Joseph Vincent
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Abstract
This thesis presents the findings on empirical study of dry-stack masonry. Dry-stack masonry refers to a method of building masonry walls, where most of the masonry units are laid without mortar in the joints. Of late (since mid eighties) in modern construction, dry-stacking or mortarless technology is increasingly becoming popular because of its advantages. The construction industry is acknowledging the need to accelerate the masonry construction process, as the traditional method is labour intensive and hence slower due to the presence of a large number of mortar joints. Early attempts were made to increase the size of masonry units (block instead of brick), thereby reducing the number of mortar joints, wherein the use of bedding mortar imposed constraints on the number of courses to be constructed in a day. Elimination of bedding mortar accelerates construction; thereby reducing cost, variation due to workmanship and generally small pool of skilled labour is required in dry stacking. Dry-stack masonry is a relatively new technology not yet regulated in the code of practice and therefore very limited information on the structural behaviour of the masonry is available. This project is based on the investigation of the HYDRAFORM dry-stack system, which utilises compressed soil-cement interlocking, blocks. The system is now widely used in Africa, Asia and South America. The main objective of the project was to establish through physical testing the capacity of the system to resist lateral load (e.g. wind load), vertical load and dynamic load such as earthquake loading. In the first phase of the project investigations were conducted under static loading where series of full-scale wall panels were constructed in the laboratory and tested under lateral loading, and others were tested under vertical loading to establish the mode of failure and load capacity of the system. Series of control tests were also conducted by testing series of wallettes to establish failure mechanism of the units and to establish the flexural strength of the system. Finally the test results were used for modelling, where load prediction models for the system under vertical loading and under lateral loading were developed. The theoretical load prediction models were tested against the test results and show good agreement. After the load capacity was established the next step in the study was to further improve the system for increased capacity particularly under dynamic loading. The normal Hydraform system was modified by introducing a conduit, which allows introduction of reinforcements. Series of dry-stack seismic systems were constructed and initially tested under static lateral loading to establish the lateral load capacity. The second Phase of the project was to investigate the structural behaviour and performance of the Hydraform system under seismic loading. A shaking table of 20 tonnes payload, (4m x 4m) in plan was designed and fabricated. A full-scale plain dry-stack masonry house was constructed on the shaking table and subjected to seismic base motions. The shaking table test was performed using sine wave signals excitations starting from low to very severe intensity. A conventional masonry test structure of similar parameters was also constructed on the table and tested in a similar manner for comparison. The tests were conducted using a frequency range of 1Hz to 12Hz and the specimens were monitored for peak accelerations and displacements. For both specimens the initial base motion was 0.05g. The study established the mode of failure of the system; the structural weak points of unreinforced dry-stack masonry, the general structural response of the system under seismic condition and the failure load. The plain dry-stack masonry failed at 0.3g and the conventional masonry failed at 0.6g. Finally recommendations for further strengthening of system to improve its lateral capacity were proposed.
Description
Student Number : 0100677A - PhD thesis - School of Civil and Environmental Engineering - Faculty of Engineering and the Built Environment
Keywords
dry-stack masonry, interlocking block, flexural strength, lateral loading, natural frequency
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